• Title/Summary/Keyword: machine cell

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Wear Debris Concentration Measurement by Laser Beam Attenuation (광감쇄를 이용한 마모입자의 농도 측정)

  • 강기호;손정영;전형욱;윤의성;안효석
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1990.11a
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    • pp.58-62
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    • 1990
  • The size and concentration of wear debris in lubricating oil often reveal the operating condition of the rotating machinery. To evaluate the possible application of light attenuation measurement for the estimation of wear debris concentration in the lubricating oil, the light transmittance through the lubricating oil cell contaminated with various concentrations of diatomite particles was measured, the attenuation coefficient was estimated from the transmittance measurement and the coefficients were compared with those obtained from the scattering theory. The comparision showed good agreements between them. It is also noted that the experimentally determined attenuation coefficient showed almost linear relation with particle weight concentrations for the concentrations within the range of 2000 ppm. For the case of 0 ppm weight concentration of diatomite particles in the lubricating oil cell, the thickness of the cell required to give $100 \mu W$ light attenuation is 7.75 mm. This result indicates that the light attenuation method will be one of the possible candidates of machine failure diagnostic sensors for the estimation of wear debris concentration in the lubricating oil.

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Wear Debris Coacentration Measurement by Laser Beam Attenuation (광감쇄를 이용한 마모입자의 농도 측정)

  • 강기호;손정영;전형욱;윤의성;안효석
    • Tribology and Lubricants
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    • v.6 no.2
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    • pp.94-98
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    • 1990
  • The size and concentration of wear debris in lubricating oil often reveal the operating condition of the rotating machinery. To evaluate the possible application of light attenuation measurement for the estimation of wear debris concentration in the lubricating oil, the light transmittance through the lubricating oil cell contaminated with various concentrations of diatomire particles was measured, the attenuation coefficient was estimated from the transmittance measurement and the coefficients were compared with those obtained from the scattering theory. The comparision showed good agreements between them. It is also noted that the experimentally determined attenuation coefficient showed almost linear relation with particle weight coucentrations for the concentrations within the range of 2000 ppm. For the case of 0 ppm weight concentration of diatomire particles in the lubricating oil cell, the thickness of the cell required to give $100 \muW$ light attenuation is 7.75 mm. This result indicates that the light attenuation method will be one of the possible candidates of machine failure diagnostic sensors for the estimation of wear debris concentration in the lubricating oil.

Constitutive Equations for Three Dimensional Circular Braided Glass Fiber Reinforced Composites Using Cell Modeling Method (셀 방법을 이용한 3차원 원형 브레이드 유리 섬유 강화 복합 재료의 구성 방정식)

  • 이원오;정관수
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.71-74
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    • 2003
  • The cell modeling homogenization method to derive the constitutive equation considering the microstructures of the fiber reinforced composites has been previously developed for composites with simple microstructures such as 2D plane composites and 3D rectangular shaped composites. Here, the method has been further extended for 3D circular braided composites, utilizing B-spline curves to properly describe the more complex geometry of 3D braided composites. For verification purposes, the method has been applied for orthotropic elastic properties of the 3D circular braided glass fiber reinforced composite, in particular for the tensile property. Prepregs of the specimen have been fabricated using the 3D braiding machine through RTM (resin transfer molding) with epoxy as a matrix. Experimentally measured uniaxial tensile properties agreed well with predicted values obtained fer two volume fractions.

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Optimization of Fuel-cell stack design using CFD-ACE (CFD-ACE를 이용한 연료 전지 냉각판의 최적 설계)

  • 홍민성;김종민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.14-18
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    • 2003
  • Feul-cell system consists of fuel reformer, stack and energy translator. Among these parts, slack is a core part which produces electricity directly. In order to set a stack module, fabrication of appropriate stack, design of water flow path in stack, and control of coolant are needed. Especially, water or air is used as a coolant to dissipate heat. The different temperature of each electric cells after cooling and the high temperature of the stack affect the performance of the stack, Therefore, it is necessary that the relationship between coolant, healing rate, width of slack, properties of stack, and the shape of water flow path must be understood. For the optimal design, the computational simulation by CFD-ACE has been conducted and the resulting database has been constructed.

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Manufacturing Cell Formation Using Fuzzy Mixed-integer Programming (퍼지 혼합정수계획법에 의한 제조셀 형성)

  • 김해식;윤연근;남현우;이상완
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.50
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    • pp.45-54
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    • 1999
  • Cellular manufacturing(CM) is a manufacturing philosophy and strategy for improving both productivity and flexibility. Cell formation(CF), the first and key problem faced in designing an effective CM system, is a process whereby parts with similar design features or processing requirements are grouped into part families, and the corresponding machines into machine cells. In this paper, a sophisticated fuzzy mixed-integer programming model is proposed to simultaneously form manufacturing cells and minimize the total costs of dealing with exceptional elements. Also, we will proposed a new method to solve the cell formation problem in the fuzzy environment.

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hierarchical Control and Intelligent Scheduling of Flexible Manufacturing Cell (유연 생산셀의 계층적 제어와 지능형 스케쥴)

  • 서기성;이노성;안인석;박승규;우광방
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.43 no.3
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    • pp.492-503
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    • 1994
  • In this study, the control and scheduling of the flexible manufacturing cell (FMC) is discussed, which can perform the mixed production and relieve the effect of machine failure. The control of the FMC isvery complex task due to the property of multiple jobs and the dynamically changing states. For effective control of proposed FMC, the hierarchical scheme is introduced and the functions of each levels are defined. Especially for the control functions of shop floor level and cell level, the intelligent scheduler is implemented. To show the efficiency of the intelligent scheduler, the production method fo the existing assembly lines was evaluated and compared with the proposed intelligent FMC method. The results from the production performance show that the proposed method is superior to the existing method in various performance indices.

A Study on the Measurement of Bending Constraint Force of STS304 Thin Plate Using The Load Cell (로드셀을 이용한 STS304 박판용접부의 굽힘구속력과 잔류응력 측정에 관한 연구)

  • Kim, Jae-On;Park, Hee-Sang;Ko, Jun-Bin
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.86-93
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    • 2007
  • The restraint force is required for the accurate measurement and analysis to protect weldment from residual stress. Also, this residual stress caused by cracks in weldments is often observed in the weldments of large size nozzles or radial tanks after welding. This paper is preformed to evaluate the welding restraint forces using load cell with STS304 thin plate which is used as the pressure vessel steel in the industry field. As a result, as the welding currents are higher and the welding speeds are more slowly, the magnitude of restraint force in process of the flat plate welding shows to be more large.

Development of Parts Sequencing Rule in a Two-machine Robotic Cell

  • Gee Ju Moon;Sang Seop Yun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.24 no.64
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    • pp.21-28
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    • 2001
  • This paper suggests a new heuristic to improve robotic cells efficiency with a finite buffer. An efficient heuristic for parts sequencing with this configuration is developed. Analyzing robot\\`s movements and defining the events for the completion times of robot\\`s segmental activities enable us to develop a mathematical model that can be used to estimate, the completion time in the robotic cell. The robotic cell is consisting of two computer numerical control machines and a finite buffer to manufacture multiple parts. The developed heuristic can be used to estimate an optimum or near optimum parts sequences for this configuration. Numerical examples are followed to show the validity of the heuristic.

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Development of an Operation Software for the ASRI-FMS/CIM (ASRI-FMS/CIM 을 위한 운용 소프트웨어의 구축)

  • Park, Chan-Kwon;Park, Jin-Woo;Kang, Suk-Ho
    • IE interfaces
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    • v.6 no.2
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    • pp.53-65
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    • 1993
  • This paper deals with the development of a software module for production planning and scheduling activities of an existing Flexible Machining and Assembly System (FMAS). The Production Planning Module uses the hierarchical and sequential scheme based on "divide and conquer" philosophy. In this module, routes are determined based on the production order, orders are screened, tools are allocated, and order adjustments are executed according to the allocated tools. The Scheduling Module allocates the resources, determines the task priority and the start and completion times of tasks. Re-scheduling can be done to handle unforeseen situations such as lumpy demands and machine breakdowns. Since all modules are integrated with a central database and they interface independently, it is easy to append new modules or update the existing modules. The result of this study is used for operating the real FMAS consisting of a machining cell with 2 domestic NC machines and a part feeding robot, an assembly cell with a conveyor and 3 robots, an inspection cell, an AGV, an AS/RS, and a central control computer.

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Impurities in the methanol fuel on the performance of direct methanol fuel cell (직접메탄올 연료전지의 성능에 미치는 메탄올 연료의 불순물)

  • Peck, Dong-Hyun;Lee, Jae-Hyuk;Park, Young-Chul;Lim, Seongyop;Kim, Sang-Kyung;Jung, Doo-Hwan
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.124.1-124.1
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    • 2010
  • The impurities in the methanol fuel that is used for direct methanol fuel cell (DMFC) could greatly affect the performance of membrane electrode assemblies (MEA). The most common impurities in the commercial methanol fuel are mainly ethanol, acetone, acetaldehyde, or ammonia. In this study, the effect of impurities in methanol fuel was investigated on the performance of MEA. The MEA for DMFC were prepared using a semi-automatic bar-coating machine, which can prepare the catalyst layer with uniform thickness for MEA. As a result, a single cell supplied with one of the 6 different kinds of methanol fuels showed a significant degradation of the fuel cell performance. The most common impurities in the commercial methanol fuel is mainly ethanol, acetone, acetaldehyde, or ammonia. The effects of the kind and the concentration of impurities in the methanol fuels were investigated on the performance of MEA for DMFC. We will propose the optimum compositions and limit concentration of impurities in methanol fuel for high performance of MEA for DMFC.

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