• Title/Summary/Keyword: machine and material industries

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Mechanical Characteristic Evaluation of Proper Material for Ultra-fine Dies (초소형 금형소재의 기계적 특성평가)

  • KANG Jae-hoon;LEE Hyun-yong;LEE Nak-kyu
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.473-476
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    • 2005
  • Today's manufacturing industry is facing challenges from advanced difficult-to-machine materials (WC-Co alloys, ceramics, and composites), stringent design requirements (high precision, complex shapes, and high surface quality), and machining costs. Advanced materials play an increasingly important role in modem manufacturing industries, especially, in aircraft, automobile, tool, die and mold making industries. The greatly-improved thermal, chemical, and mechanical properties of the material (such as improved strength, heat resistance, wear resistance, and corrosion resistance), while having yielded enormous economic benefits to manufacturing industries through improved product performance and product design, are making traditional machining processes unable to machine them or unable to machine them economically. In this paper, mechanical characteristic evaluation test of fine powder type WC-Co alloy was accomplished to obtain clear data for miniaturized special die parts machining with high reliability and high quality.

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The Classification of Manufacturing Work Processes to Develop Functional Work Clothes - With a Reference to the Automobile, Machine and Shipbuilding Industries -

  • Park, Ginah;Park, Hyewon;Bae, Hyunsook
    • Journal of Fashion Business
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    • v.16 no.6
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    • pp.21-35
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    • 2012
  • In consideration of the injuries and deaths occurring at manufacturing sites due to the use of inappropriate work clothes or safety devices, this study aims to categorize manufacturing work processes to develop functional work clothes for heavy industries including the automobile, machine and shipbuilding industries in South Korea. Defining the features of the work environments and work postures of these industries provided for a categorization of the work processes which would enable the development of suitable work clothes for each work process' category. The results of the study based on a questionnaire survey are as follows: Work process category 1, including steel panel pressing and auto body assembly, final inspection (in automobile) and inspection (in machine), requires work clothes with upper body and arm mobility and performance to protect from the toxic fume factor. Work process category 2, consisting of welding (in automobile), cutting-and-forming (in machine) and attachment-and-construction (in shipbuilding), requires clothing elasticity, durability and heat and fire resistance. Work process category 3 comprising welding and grinding in the machine and shipbuilding industries, requires work clothes' tear resistance and elasticity, particularly for lateral bending mobility, and work clothes' sleeves' and pants' hemlines with sealed designs to defend against iron filing penetration, as well as incombustible and heat-resistant material performance. Finally, work process category 4, including painting in machine and shipbuilding, requires work clothes with waterproofing, air permeability, thermal performance, elasticity, durability and abrasion resistance.

Development of Machine Learning Method for Selection of Machining Conditions in Machining of 3D Printed Composite Material (3D 프린팅 복합소재의 가공에서 가공 조건 선정을 위한 머신러닝 개발에 관한 연구)

  • Kim, Min-Jae;Kim, Dong-Hyeon;Lee, Choon-Man
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.2
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    • pp.137-143
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    • 2022
  • Composite materials, being light-weight and of high mechanical strength, are increasingly used in various industries such as the aerospace, automobile, sporting-goods manufacturing, and ship-building industries. Recently, manufacturing of composite materials using 3D printers has increased. 3D-printed composite materials are made in free-form and adapted for end-use by adjusting the fiber content and orientation. However, research on the machining of 3D printed composite materials is limited. The aim of this study is to develop a machine learning method to select machining conditions for machining of 3D-printed composite materials. The composite material was composed of Onyx and carbon fibers and stacked sequentially. The experiments were performed using the following machining conditions: spindle speed, feed rate, depth of cut, and machining direction. Cutting forces of the different machining conditions were measured by milling the composite materials. PCA, a method of machine learning, was developed to select the machining conditions and will be used in subsequent experiments under various machining conditions.

A Study on Women's Wear Manufacturing Industries (II) - Automation of the Facilities and Ratio of Impaired goods - (숙녀복(淑女服) 봉제업계(縫製業界) 실태(實態) 연구(硏究) (II) - 생산설비(生産設備) 자동화(自動化)와 생산제품(生産製品) 불량수준(不良水準) -)

  • Uh, Mi-Kyung;Sohn, Hee-Soon
    • Journal of Fashion Business
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    • v.1 no.2
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    • pp.46-54
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    • 1997
  • The purpose of this study is to understand women's wear manufacturing industries. First, the study was to investigate the present production systems and how much the automatic facility are by comparing them. This study enhanced more efficient, stable, and suitable work line. This intern will direct the way in which automatic facilities will be created. Second, through this study on the general character of the inspectors, the ratio of impaired goods, and the reasons for unsatisfactory goods, I intended to find out a way to decrease the impaired goods and to produce competitive and high quality goods. The results of the survey can be summarized as follows; 1. The result of the research on the automatic industrial facilities shows that the majority of the factories (77.4%) are 40% below the automatic facility rate. The reasons for this according to order are that was a deficit in money, no reason for expensive machines, and lack of the technique and the number of workers required to handle the machines. 2. At this time, the most required equipments are shown according to its importance; automatic sewing machine, automatic cutting machine, automatic spreading machine, and finishing & pressing machine. So in the women's wear manufacturing industries, they think that they need more automatic cutting machine, automatic spreading machine in the cutting field rather than high price automatic machine in the sewing field such as pattern former, pocket welting, automatic sleeve connecting machine and automatic label connecting machine. 3. The result of the research in the goods quality shows that the average impaired rate is 12.7% at the first inspection. In addition the average rate for complete impaired rate is 1.52%. The line system shows that it has a impaired rate that is double the rate of the pair system. Because of this, the industries plan to combine the line system and pair system to create an improved and suitable production system which can boost the quality and productivity of the goods. 4. The fabric is the main point of the impaired goods. The factors of the impaired goods in manufacturing are the lack of mental abilities of the worker, impaired fabrics and a lack of cooperation in the working system. Furthermore, there is a lack of technique for new material. 5. To prohibit impaired goods in manufacturing, there need to be a way to educate the workers and to enhance the workers' mind on the productive goods. Also there need to increase in the investments of automatic production machines. Finally there need to be a standardized working line. Therefore, there need to be an improvement on the management of the production of goods, the development of technique and an increase in the education for the workers, with this there will be a decrease in impaired goods, and an increase in better quality of goods to enforce the domestic apparel industries.

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FPD Industry, Challenge for Value Creation

  • Chang, Won-Kie
    • 한국정보디스플레이학회:학술대회논문집
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    • 2009.10a
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    • pp.1-1
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    • 2009
  • Recently, the FPD industry has faced the limit in market growth due to lack of new growth engine as a replacement of television. With sluggish market demand deepened by global economic crisis and persistent concern over panel oversupply, growth of the panel market has sharply slowed down, and profitability has been eroded. This also has tremendous effect on related industries including component, material and machine industries, spreading a sense of crisis across the whole FPD industry. Under this circumstance, for the FPD industry to take off once again, all involved in the FPD industry must cooperate and come up with innovative ideas, and identify the driving force to realize turbo-charged growth.

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Experimental investigating and machine learning prediction of GNP concentration on epoxy composites

  • Hatam K. Kadhom;Aseel J. Mohammed
    • Structural Engineering and Mechanics
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    • v.90 no.4
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    • pp.403-415
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    • 2024
  • We looked at how the damping qualities of epoxy composites changed when different amounts of graphite nanoplatelets (GNP) were added, from 0% to 6% by weight. A mix of free and forced vibration tests helped us find the key GNP content that makes the damper ability better the most. We also created a Representative Volume Element (RVE) model to guess how the alloys would behave mechanically and checked these models against testing data. An Artificial Neural Network (ANN) was also used to guess how these compounds would react to motion. With proper hyperparameter tweaking, the ANN model showed good correlation (R2=0.98) with actual data, indicating its ability to predict complex material behavior. Combining these methods shows how GNPs impact epoxy composite mechanical properties and how machine learning might improve material design. We show how adding GNPs to epoxy composites may considerably reduce vibration. These materials may be used in industries that value vibration damping.

A Study of a Fashion Subject Matter Development by the Multiheaded Embroidery Machine (다두식 자수기를 활용한 패션소재 개발에 관한 연구)

  • 박혜신;양취경
    • Journal of the Korean Society of Costume
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    • v.54 no.4
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    • pp.129-144
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    • 2004
  • The modems who lives complicated society, the silence which the Orient thought asserts leads and to get comfortable. It is becoming, the like this social atmosphere will in the interest regarding a manual example and the Orient material, the use of the embroidery textile goods is increasing specially. The purpose of this article is to suggest a model for development of machine embroidery fabric material and highly value added apparel industries. The multi-headed embroidery machine where the application scope is wide from the dissertation, we are requested' NaNa company'. The multiheaded embroidery machine uses TAJIMA TMFD-G620 and SUNSTAR SWF-/B-WD(X) 620-100 the embroidery textile uses the silk, the cotton and the synthesis fertile goods etc 24 type, the embroidery thread Maraton thread(viscose rayon 100%) with used the cord. The 8 Korean motives are made on 23 fabrics, 6 of which are full-sized manufactured one-pieces and the other 17 of which are produced to home interior goods such as curtains or fashion accessories like handbags as simulations. Among the products, the pattern-4-1 and the pattern-4-2 are contracted with local fashion industry, and the pattern-1-1~3 are dealing with other companies in Japan. The computerized machine-embroidering and simulation producing of fashion items are available to reduce the cost in making samples and transfer the old labor & toil-centered industry into the new technique & knowledge centered one.

A Study on Strobe Control over LED Lighting System for Machine Vision (머신비전을 위한 LED 조명시스템의 스트로브 제어 구동에 관한 연구)

  • Kim, Tae-Hwa;Lee, Cheon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.34 no.2
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    • pp.121-125
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    • 2021
  • The machine vision technology has been widely used in the industrialized nations like the United States, Japan, and EU in the various industries from the late 1980s. Machine vision inspection system mainly consists of a camera, optics, illumination and an image acquisition system. Optimization of the illumination light source is very important. This paper shows a comparison between Pulse Width Modulation (PWM) control and strobe control in driving LED lighting system for machine vision. PWM control method has problems such as a temperature rising of LED and a flickering in image measurement for inspection. In contrast, the proposed strobe control method can suppress the temperature of LED light source below 40℃. Also, it can remove the flickering problem through a synchronization between a frame grabber and a camera shutter. Finally, the strobe control method was shown to extract clearer images with a high precision compared to PWM control method.

Properties and Application of Metal Sulfide Powder

  • Park, Dong-Kyu;Bae, Sung-Yeal;Ahn, In-Shup;Jung, Kwang-Chul
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.918-920
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    • 2006
  • Metal sulfide powders such as MnS, $MoS_2$ and FeS are simply used to the machinery processing improvement agent and solid lubricant in powder metallurgy industrial. And then, metal sulfide powders have received relatively little attention from powder metallurgy. Recently, the portable machine is one of the important interfaces between human or human and electronic machine. With the increase of the intelligent activity, the social and industrial demands for information display device and power source are increasing. The transition metal sulfide materials (FeS, ZnS) have received considerable attention due to the large variety of its electric, optical and magnetic properties. Among the metal sulfide, $FeS_2$ is appealing superior material for applications in $Li-2^{nd}$ battery because of high capacity. ZnS is also a famous phosphor material with various luminescence properties, such as photoluminescence (PL) and electroluminescence (EL). So generally used in the fields of display, sensors and laser. Metal sulfide materials, therefore, are provided for most widely application in all industries. In recent years, material researchers have become increasingly interested in studying with synthesis of metal sulfide.

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Electromagnetic Characteristics of High-temperature Superconducting Field Coil for a 1MW class Superconducting Motor (1MW급 초전도 모터용 고온초전도 계자코일의 전자기적 특성)

  • Baik, S.K.;Sohn, M.H.;Lee, J.D.;Lee, E.Y.;Kwon, Y.K.;Moon, T.S.;Park, H.J.;Kim, Y.C.;Park, G.S.
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.661-662
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    • 2006
  • On the contrary of a conventional motor with very narrow air-gap, it is difficult to calculate the accurate magnetic field distribution and the performance of an air-cored superconducting motor by 2 dimensional analysis, which does not use high permeability material except outer machine shield. This paper aims to do analysis of magnetic field and force distribution from the 3 dimensional modelling of a 1MW class superconducting synchronous motor. Especially, the field coil composed of Bi-2223 high-temperature superconductor and the outer machine shield are modelled by finite element analysis software according to their structures and the self-inductance and Lorentz force are calculated based on the 3 dimensional magnetic field calculation.

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