• Title/Summary/Keyword: lubricant quantity

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Determination of Optimal Lubricant Quantity for Driving Gear Unit of Unique Model (독자모델 감속구동장치 최적유량 선정에 관한 연구)

  • Kim Young-Ki;Cha Soo-Deok;Kim Jong-Youn;Lee Min-Soo
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.225-230
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    • 2005
  • This paper describes determination of optimal lubricant quantity for driving gear unit. The purpose of selecting optimal lubricant quantity is to evaluate durability of driving gear unit. Lubricant quantity of driving gear unit is important factor affecting durability. The determination methode of lubricant quantity evaluation is used calculation necessary lubricant quantity first, then selection of optimal oil quantity as a base for moving of oil temperature according to changing oil quantity.

A Study for Influences of Supplied Lubricant Quantities on Pitting Life of Spur Gears (윤활유 공급량에 따른 스퍼 기어의 피팅 수명에 관한 연구)

  • Joo, Jin-Wook;Moon, Seok-Man;Kim, Tae-Wan;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.27 no.1
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    • pp.40-44
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    • 2011
  • The object of this study is to investigate influences of supplied lubricant quantities on spur gear's pitting life. Pitting is a sort of contact fatigue failures and made by a repetitive load. Basically, pitting is difficult to predict its life by an analysis due to many factors to be considered about tribology problems. In this paper, pitting life was proved by experiment using two roller machine. For a contact fatigue test, operating circumstances should be considered. During the test, temperature and lubricant quantities are considered and to investigate an influence of lubricant quantities, a comparison between optimally enough and not enough lubricant quantity was implemented.

Influence of Mold Temperature, Lubricant and its Additional Quantity on Compressibility in Warm Compaction

  • Ushirozako, Tsutomu;Yamamoto, Masayuki
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.195-196
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    • 2006
  • In recent years, demands for sintered ferrous material with higher strength are increasing. To satisfy these demands, studies and commercial use of the die wall lubrication method, the warm compaction method and the combination of both methods are widely carried out to achieve high density. The die wall lubrication warm compaction method makes it possible to achieve high density by reducing internal lubricant through die wall lubrication, although the method involves several issues such as prolonged cycle time due to lubricant spraying and difficulty in spraying lubricant in the case of compacting with complicated geometry. Meanwhile, the conventional warm compaction method requiring no die wall lubricant application cannot achieve such a high density as in the case of die wall lubrication warm compaction due to higher volume of internal lubricant. However, this report discloses our study result in which the possibility of improving density is exhibited by using a lubricant type with superior dynamic ejection property that can reduce volume of lubricant additive.

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FUNDAMENTAL STUDY OF SEMI-DRY FORGING WITH MIST LUBRICATION

  • Matsumoto Ryo;Osakada Kozo
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.31-35
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    • 2003
  • Friction in cold forging with mist lubrication is measured with the ring compression test. Small quantity of mist lubricant is sprayed onto the surfaces of cemented tungsten carbide (WC) tools polished to mirror surfaces, and the specimens of pure aluminum are compressed. It is found that spraying small quantity of lubricant $(0.5\;g/m^2)$ is effective to reduce the friction in comparison with the dry condition. The mist particles stick to the tool surface as separated dots, and the behavior of the trapped mist lubricant between the tool and specimen during upsetting is discussed.

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Experimental Research on Lubricant Oil in Dual Fuel Medium-Speed Engines (중속용 Dual Fuel엔진의 윤활유에 관한 실험적 연구)

  • Hong, Sung-Ho;Park, Chang-Hoon;Park, Jungdo;Eddie, Chen
    • Tribology and Lubricants
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    • v.32 no.3
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    • pp.82-87
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    • 2016
  • We performed an experimental research on lubricant oil in dual fuel medium-speed engines. It is important to select the appropriate lubricant oil because it could significantly affect engine lifetime and performance. We generally recommend the selection of the lubricant oil according to the fuel grades as contents in the project guide. However, it is a considerable challenge for shipyards to implement this concept because of the lack of space to install the complicated lubricating oil system for dual fuel engines. Therefore, we determine the adaptability of one-common lubricant oil for HiMSEN dual fuel engine through this experimental research. To check abnormality in gas mode operation and durability of engine components when a lubricating oil with high BN (base number) is used, overhaul inspections and lubricant oil analysis are carried out two times, and four times, respectively, during an operation of approximately 300 h. We investigated the variations in kinematic viscosity, base number, element quantity, pentane insoluble and sulfated ash in lubricant oil analysis. Moreover, we also investigated whether the deposit formation or wear occurred in various bearings, injectors, exhaust valves, intake valves, piston rings and so on through the overhaul inspections. There are no problems in the lubricant analysis and the overhaul inspections. Through the experimental research, we confirm that one-common lubricant oil should be selected according to the higher sulfur content of fuel oil in dual fuel engines.

Effectiveness of Minimal Quantity Lubrication in Machining Processes

  • Suda, S.;Yokota, H.;Inasaki, I.;Wakabayashi, T.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.309-310
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    • 2002
  • A minimal quantity lubrication (MQL) machining is able to achieve both functions of cooling and lubrication with an extremely low quantity of a cutting fluid and a large amount of air blow. Using a biodegradable ester oil, turning tests were carried out to evaluate the effectiveness of the MQL system. It was found that the performance of MQL cutting was equivalent to, or better than, that of conventional cutting, because the MQL system tends to prevent the heat damage of the tool tip and, if an effective lubricant such as a particular polyol ester is applied to the system, it can avoid the extensive transfer of workpiece materials on to the tool surface.

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Spectroscopic Analysis of Alkylbenzenes as Synthetic Lubricant Base Oils (합성 윤활기유로서의 알킬벤젠의 분광분석)

  • Choi, Ju-Hwan;Jeong, Hyuk;Kim, Hai-Dong
    • Analytical Science and Technology
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    • v.10 no.2
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    • pp.139-145
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    • 1997
  • Alkylbenzenes used as synthetic lubricant base oils have been analyzed to find the quantity of mono- and di-substituted alkyl aromatic hydrocarbon compositions and the number of carbon atoms in alkyl chains by $^{13}C$-NMR, near-infrared, and UV-Vis spectroscopy. Also, linear long chain alkylated benzene in the engine lubricants was analyzed quantitatively by infrared spectroscopy.

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Effect of Ball End Mill Cutting Environments on Machinability of Hardened Tool Steel (볼 엔드밀 가공환경 조건이 고경도 강재의 절삭 특성에 미치는 영향)

  • 이영주;원시태;허장회;박동순
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.245-250
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    • 2003
  • This research conducted milling tests to study effects of cutting environment conditions of ball end mills on the characteristics of hard milling process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAIN coated were utilized in the cutting tests. Dry cutting without coolant and semi-dry cutting using botanical oil coolant were conducted and MQL (Minimum Quantity Lubricant) device was used to spray coolant. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that dry cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than MQL spray cutting did.

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Effect of Ball End Mill Cutting Environments on Machinability of Hardened Tool Steel (볼 엔드밀 가공환경 조건이 고경도 강재의 절삭 특성에 미치는 영향)

  • 이영주;원시태
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.45-52
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    • 2004
  • This research conducted milling tests to study effects of cutting environment conditions of ball end mills on the characteristics of hard milling process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAlN coated were utilized in the cutting tests. Dry cutting without coolant and semi-dry cutting using botanical oil coolant were conducted and MQL(Minimum Quantity Lubricant) device was used to spray coolant. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that dry cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than MQL spray cutting did.