• 한국조명전기설비학회지:조명전기설비
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• 제5권2호
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• pp.58-66
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• 1991

본 논문은 내열성 에폭시수지를 개발하기 위하여 에폭시수지에 $Sb_2O_3$를 첨가한 시편의 열팽창, 유전 및 도전특성을 측정하여 다음과 같은 결론을 얻었다. 1)[$155^{\circ}C$]이하에서의 온도증가에 따른 열팽창 계수는 순수 에폭시수지가 $8.19{\times}10^{-5}$ 인데 비해 7[%] 혼합한 경우에는$4.5{\times}10^{-5}$ 이었다. 2)$Sb_2O_3$의 혼합율에 따른 $\varepsilon\iota, \varepsilon\rho$의 온도의존성은 1[kHz]에서 순수에폭시수지는 [$155^{\circ}C$]근방에서 피크점을 보이고 있으나 $Sb_2O_3$의 혼합율이 증가함에 따라 피크점은 고온으로 옮아간다. 3) 전기전도로는 유리전이온도근방에서 변곡되는 두 개의 직선적인 특성을 나타내며 1[%] 혼합한 경우에는 순수에폭시 수지에 비해 낮은 값을 나타낸다.

• 마이크로전자및패키징학회지
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• 제27권3호
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• pp.49-54
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• 2020

신축/유연한 전극을 무언가에 접착하거나 전극에 무언가를 접착하기 위해서는 전극의 특성에 맞는 전도성 접착제가 필요하다. 전도성 접착제는 접착성과 전도성이 필수적으로 요구된다. 특히 접착성 부분은 내구성과 내열성이 요구되며 기존 접착제와 다르게 전도성까지 보유해야한다. 그러기 위해서는 강도와 접착성이 좋은 에폭시를 접착제로 선정하였고 여기에 기존 주제와 경화제로 이루어진 2액형 소재가 아닌 가소제와 보강제까지 혼합하여 4액형 소재를 사용하여 신축/유연성을 고분자에 부여하였다. 전도성 필러는 비저항이 낮은 재료인 은으로 선정하였고 높은 전도성을 위해 3가지 모양의 Ag 입자를 사용해 패킹성을 높였다. 이렇게 개발된 전도성 접착제와 실제 판매되고 있는 에폭시 기반 전도성 접착제 2개와 전도성을 비교하였고 실제 판매되고 있는 제품보다 약 10배정도의 우수한 전도성 결과가 도출되었다. 그리고 가소제와 보강제 여부에 따른 전도성, 기계적 특성, 접착력, 강도를 평가하였다. 또한 120℃에서 5분 경화 후에 60%의 인장에도 문제가 없었으며 연필경도는 6H로 우수하게 측정되었다. 3M tape test를 통해 전극의 접착력을 확인한 결과 바인더의 배합 비율에 관계없이 모두 우수한 결과를 보였다. 전극 위에 Cu sheet를 전도성 접착제를 통해 부착시킨 후 접촉저항을 확인한 결과 0.3 Ω으로 우수한 성능을 보였다.

• 한국정밀공학회지
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• 제34권3호
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• pp.185-189
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• 2017

Recently, titanium alloys have been widely used in aerospace, biomedical engineering, and military industries due to their high strength to weight ratio and corrosion resistance. However, it is well known that titanium alloys are difficult-to-cut materials because of a poor machinability characteristic caused by low thermal conductivity, chemical reactivity with all tool materials at high temperature, and high hardness. To improve the machinability of titanium alloys, cryogenic cooling with LN2 (Liquid Nitrogen) and nanofluid MQL (Minimum Quantity Lubrication) technologies have been studied while turning a Ti-6Al-4V alloy. For the analysis of turning process characteristics, the cutting force, the coefficient of friction, and the surface roughness are measured and analyzed according to varying lubrication and cooling conditions. The experimental results show that combined cryogenic cooling and nanofluid MQL significantly reduces the cutting forces, coefficients of friction and surface roughness when compared to wet condition during the turning process of Ti-6Al-4V.

• 한국재료학회지
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• 제32권5호
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• pp.258-263
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• 2022

Porous ceramics have the advantages of low density, low thermal conductivity, and excellent mechanical properties. Among porous ceramic manufacturing methods, the replica template method allows the easy manufacturing of porous filters with the highest porosity and pores of the desired size, but it also has the disadvantage that the resulting filters have low mechanical strength. To overcome this shortcoming, mullite (3Al₂O₃·2SiO₂) whiskers, which have excellent thermal stability and high mechanical strength, were introduced in porous ceramic structure. The mullite whiskers were synthesized using a composition of Al₂O₃, flyash and MoO₃. The morphologies and crystal structures of the mullite whiskers with MoO₃ contents were investigated in detail. When the porous ceramic with mullite whiskers was fabricated using 20 wt% MoO₃ catalyst the most uniform microstructure was obtained, and the mullite whiskers showed the highest aspect ratio of 47.03. The porosity and compressive strength of the fabricated porous ceramic were 82.12 % and 0.83 MPa, respectively.

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2012년도 추계총회 및 학술대회 논문집
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• pp.17-17
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• 2012

Magnesium alloys exhibit many attractive properties such as low density, high strength/weight ratio, high thermal conductivity, very good electromagnetic features and good recyclability. However, most commercial magnesium alloys require protective coatings because of their poor corrosion resistance. Attempts have been made to improve the corrosion resistance of the Mg alloys by surface treatments, such as chemical conversion coatings, anodizing, plating and metal coatings, are commonly applied to magnesium alloys in order to increase the corrosion resistance. Among them, chemical conversion coatings are regarded as one of the most effective and cheapest ways to prevent corrosion resistance. In this study, zinc phosphate conversion coatings on various Mg alloys have been developed by selecting proper phosphating bath composition and concentration and by optimizing phosphating time, temperature. Morphology, coatings composition, corrosion resistance, adhesion and its formation and growth mechanism of the zinc phosphate conversion coatings were studied. Results have shown some attractive properties such as simplicity in operation, significantly increased corrosion protective property. However, adhesions between coatings and substrate and also between coatings and paint are still not satisfied. Resolving the problems and understanding the mechanism of phosphating process are targets of our study.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2010년도 하계학술대회 논문집
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• pp.150-150
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• 2010

Carbon nanotubes have drawn attention as one of the most promising emitter materials ever known not only due to their nanometer-scale radius of curvature at tip and extremely high aspect ratios but also due to their strong mechanical strength, excellent thermal conductivity, good chemical stability, etc. Some applications of CNTs as emitters, such as X-ray tubes and microwave amplifiers, require high current emission over a small emitter area. The field emission for high current density often damages CNT emitters by Joule heating, field evaporation, or electrostatic interaction. In order to endure the high current density emission, CNT emitters should be optimally fabricated in terms of material properties and morphological aspects: highly crystalline CNT materials, low gas emission during electron emission in vacuum, optimal emitter distribution density, optimal aspect ratio of emitters, uniform emitter height, strong emitter adhesion onto a substrate, etc. We attempted a novel approach to fabricate CNT emitters to meet some of requirements described above, including highly crystalline CNT materials, low gas emission, and strong emitter adhesion. In this study, CNT emitters were fabricated by filtrating an aqueous suspension of highly crystalline thin multiwalled CNTs (Hanwha Nanotech Inc.) through a metal mesh. The metal mesh served as a support and fixture frame of CNT emitters. When 5 ml of the CNT suspension was engaged in filtration through a 400 mesh, the CNT layers were formed to be as thick as the mesh at the mesh openings. The CNT emitter sample of $1{\times}1\;cm^2$ in size was characteristic of the turn-on electrical field of 2.7 V/${\mu}m$ and the current density of 14.5 mA at 5.8 V/${\mu}m$ without noticeable deterioration of emitters. This study seems to provide a novel fabrication route to simply produce small-size CNT emitters for high current emission with reliability.

• 동력기계공학회지
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• 제19권1호
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• pp.64-69
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• 2015

Aluminum alloy is a material with a high strength-weight ratio and excellent thermal conductivity. It neither readily corrodes nor quickly weakens at low temperatures, but can be easily recycled. Because of these features, aluminum heat exchangers are widely used in aluminum alloy. In addition, the aluminum alloy used in other areas is expected to gradually increase. As a result, researchers have been continuously studying the cutting patterns of aluminium alloy. However, such studies are fewer than those on the cutting patterns of ordinary steel. Moreover, the research on ball endmilling with aluminium alloys has not received much attention. Therefore, in this study, an attempt was made to find the optimal cutting pattern among the seven cutting patterns for the machining of the commonly used aluminum alloy using ball endmilling for a heat exchanger. The optimal pattern was found by comparing the different shapes and surface roughness values produced by the seven patterns.

• 한국진공학회:학술대회논문집
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• 한국진공학회 1999년도 제17회 학술발표회 논문개요집
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• pp.62-62
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• 1999

Carbon based materials have many attractive properties such as a wide band gap, a low electron affinity, and a high chemical and mechanical stability. Therefore, researches on the carbon-based materials as field emitters have been drawn extensively to enhance the field emission properties. Especially, diamond gives high current density, high current stability high thermal conductivity durable for high temperature operation, and low field emission behaviors, Among these properties understanding the origin of low field emission is a key factor for the application of diamond to a filed emitter and the verification of the emission site and its distribution of diamond is helpful to clarify the origin of low field emission from diamond There have been many investigations on the origin of low field emission behavior of diamond crystal or chemical vapor deposition (CVD) diamond films that is intentionally doped or not. However, the origin of the low field emission behavior and the consequent field emission mechanism is still not converged and those may be different between diamond crystal and CVD diamond films as well as the diamond that is doped or not. In addition, there have been no systematic studies on the dependence of nondiamond carbon on the spatial distribution of emission sites and its uniformity. Thus, clarifying a possible mechanism for the low field emission covering the diamond with various properties might be indeed a difficult work. On the other hand, it is believed that electron emission mechanisms of diamond are closely related to the emission sites and its distributions. In this context, it will be helpful to compare the spatial distribution of emission sites and field emission properties of the diamond films prepared by systematic variations of structural property. In this study, we have focused on an understanding of the field emission variations of structural property. In this study, we have focused on an understanding of the field emission mechanism for the CVD grown undoped polycrystalline diamond films with significantly different structural properties. The structural properties of the films were systematically modified by varying the CH4/H2 ratio and/or applying positive substrate bias examined. It was confirmed from the present study that the field emission characteristics are strongly dependent on the nondiamond carbon contents of the undoped polycrystalline diamond films, and a possible field emission mechanism for the undoped polycrystalline diamond films is suggested.

• 대한기계학회논문집A
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• 제39권11호
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• pp.1175-1181
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• 2015

일반적으로 산업현장에서 많이 사용되고 있는 단열재는 유리섬유와 같은 열전도도가 낮은 재료를 사용함으로써 단열성능을 확보하고 있다. 이와 달리 원전용 금속단열재의 경우 높은 열전도도를 가진 TP 304 스테인리스 박판을 재료로 한정하고 있어 단열성능을 확보하기 위해서는 구조적 측면에서의 접근이 필요하다. 본 연구에서는 금속단열재 내부구조에 대한 설계인자를 전도, 대류, 복사로 구성된 3가지 열전달 모드를 고려해 추출하고 각 인자들이 열전달에 미치는 영향과 각각의 열전달이 전체 열전달에 차지하는 비율을 열 유동해석을 이용하여 파악하고자 하였다. 본 연구를 통해 단열재 내부에서 발생되는 대류현상을 최소화하기 위해 다수의 박판을 삽입함과 동시에 증가하는 전도 비율을 비교하여 내부형상결정을 위한 세 가지 열전달 모드 하에서의 단열성능을 분석하였다.

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2013년도 춘계학술대회 논문집
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• pp.62-62
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• 2013

Magnesium alloys exhibit many attractive properties such as low density, high strength/weight ratio, high thermal conductivity, very good electromagnetic features and good recyclability. However, most commercial magnesium alloys require protective coatings because of their poor corrosion resistance. Attempts have been made to improve the corrosion resistance of the Mg alloys by surface treatments, such as chemical conversion coatings, anodizing, plating and metal coatings. Among them, chemical conversion coatings are regarded as one of the most effective and cheapest ways to prevent corrosion of Mg alloys. In this study, the effects of various $Zn^{2+}$ concentrations and pH levels on the formation of zinc phosphate conversion coatings (ZPCCs) on AZ31 magnesium alloy were investigated, and corrosion resistances of the coated samples were evaluated by immersion test and potentiodynamic polarization experiment. The corrosion resistance of the coated AZ31 samples was found to increase with increasing $Zn^{2+}$ concentration and the lowest corrosion rate was obtained for the samples coated at pH of 3.07, independent of $Zn^{2+}$ concentration. The best coatings on AZ31 were obtained at [$Zn^{2+}$] = 0.068 M and pH 3.07. At the conditions of [$Zn^{2+}$] = 0.068 M and pH 3.07, the formation and growth processes of ZPCCs on AZ31 Mg alloy are divided into four stages: formation of a dense layer, precipitation of fine crystals on the dense layer, growths of the inner and outer layers, and reorganization of outer crystalline layer.