• Title/Summary/Keyword: lightweight mortar

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Evaluation of the Fluidity and Compressive Strength of Mortar Containing High Volume Blast Furnace Slag by Replacement Ratio of Lightweight Fine Aggregate (경량잔골재 치환율에 따른 고로슬래그 대량사용 모르타르의 유동성 및 압축강도 평가)

  • Kim, Do-Bin;Kim, Young-Uk;Kim, Sung-Jin;Kim, Jeong-Hyeon;Ban, Jun-Mo;Choi, Se-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.208-209
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    • 2017
  • This study analyzed the fluidity and strength properties of mortar containing high volume blast furnace slag by replacement ratio of lightweight fine aggregate for reducing the unit weight of concrete structures.

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Relationships between Exotherm Temperature and Working Life of Lightweight Polyester Mortars (경량 폴리머 모르타르의 발열온도특성과 가사시간의 관계)

  • ;;Katsunori Demura
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.315-318
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    • 1999
  • This paper deals with the relationships between the exotherm temperature and working life of lightweight polyester mortar. Polyester mortars using types of lightweight aggregate compositions are prepared, and tested for exotherm temperature during hardening and working life. It is concluded from the test results that the behavior of exotherm temperature of lightweight polyester mortars is considerably affected by the lightweight aggregate composition. The lightweight polyester mortars using a lightweight aggregate compositeion ES gradually develop an exotherm temperature from 2$0^{\circ}C$, and give a working life. Then the exotherm temperature rises sharply up to a maximum exotherm temperature. The working life of the lightweight polyester mortars shortens with increasing catalyst and accelerator contents. The maximum exotherm temperature of the lightweight polyester mortars rises with increasing catalyst and accelerator contents.

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Shape Improvement and Optimum Gradation of Dry Processed Bottom Ash for Lightweight Mortar (경량 모르터용 건식공정 바텀애시의 입형 개선 효과와 최적 입도)

  • Choi, Hong-Beom;Kim, Jin-Man;Sun, Jung-Soo;Han, Dong-Yeop
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.1
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    • pp.7-14
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    • 2015
  • The aim of this research is suggesting dry processed bottom ash as a new and economical source of lightweight aggregate for mortar and concrete. The dry process of bottom ash is an advance method of water-free and no chloride because only cooled down by double dry conveyer belt systems. Furthermore, because of relatively slow cooling down process helps burning up the remaining carbon in bottom ash. Using this dry process bottom ash, to evaluate the feasibility of using as a lightweight aggregate for mortar and concrete, two-phase of experiments were conducted: 1) improving shape of the bottom ash, and 2) controlling grade of the bottom ash. From the first phase of experiment, additional abrasing process was conducted for round shape bottom ash, hence improved workability and compressive strength was achieved while unit weight was increased comparatively. Based on the better shape of bottom ash, from the second phase, various grades were adopted on cement mortar, standard grade showed the most favorable results on fresh and hardened properties. It is considered that the results of this research contribute on widening sustainable method of using bottom ash based on the dry process and increasing value of bottom ash as a lightweight aggregate for concrete.

A Study on the Development of Rolled Dry Floor Heating System for Improving Workability (현장 시공성 개선을 위한 롤타입 건식바닥난방시스템 개발)

  • Lee, Gyu-Dong;Kim, Jun-Ho;Jeong, Chang-Ho;Kim, Dong-Woo;Ogawa, Keiichiro
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.177-180
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    • 2012
  • Korea residential housing generally use wet floor heating system 'Ondol' which consist of insulation cushioning, lightweight foamed concrete, hot water pipe and mortar on top of reinforced concrete slab. Wet floor heating system's installation process is too complicate and difficult to supervise field for continuing assurance quality. Also, this method has a huge impact on the progress of construction because it take a long time to cure finishing mortar and lightweight foamed concrete. Therefore, it is considered a disturbance factor of reduction of construction duration for enhancing competitiveness. In this study, we conducted an experiment about the radiant heat performance and temperature difference on upper panel of rolled dry floor heating systems which is jointly developed by Kolon global and Sumisho Metalex for remodeling housing, studio apartment and the urban-life housing.

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An Evaluation of the Mechanical Property for the Backfilling Material of the NATM Composite Lining Tunnel using the Lightweight Foamed Mortar (경량기포 모르타르를 이용한 NATM Composite 라이닝 터널 뒤채움재의 역학적 특성 평가)

  • Ma, Sang-Joon;Choi, Hee-Sup;Kim, Dong-Min;Lee, Heung-Soo;Kim, Kyung-Duk
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.717-720
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    • 2008
  • This paper, an evaluation of the mechanical property for the backfilling materials of the NATM Composite lining tunnel using the lightweight foamed mortar, relates to the performance of permeability, compressive strength and unit volume weight. Therefore, this study is aimed to prove the three main factor that refered to the above line for development of new tunnel method. As the result of this study, it would be confirmed that the D mix is better than other mixs a side of all tests and its relation that is for the tunnel backfilling materials.

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Experimental and numerical analysis of new bricks made up of polymer modified-cement using expanded vermiculite

  • Koksal, Fuat;del Coz Diaz, Juan J.;Gencel, Osman;Alvarez Rabanal, Felipe P.
    • Computers and Concrete
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    • v.12 no.3
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    • pp.319-335
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    • 2013
  • In this paper, the properties of the cement mortar modified with styrene acrylic ester copolymer were investigated. Expanded vermiculite as lightweight aggregate was used for making the polymer modified mortar test specimens. To study the effect of polymer-cement ratio and vermiculite-cement ratio on various properties, specimens were prepared by varying the polymer-cement and vermiculite-cement ratios. Tests of physical properties such as density, water absorption, thermal conductivity, three-point flexure and compressive tests were made on the specimens. Furthermore, a coupled thermal-structural finite element model of an entire corner wall was modelled in order to study the best material configuration. The wall is composed by a total of 132 bricks of $120{\times}242{\times}54$ size, joined by means of a contact-bonded model. The use of advanced numerical methods allows us to obtain the optimum material properties. Finally, comparisons of polymer-cement and vermiculite-cement ratios on physical properties are given and the most important conclusions are exposed.

Effects of Water Repellency Treated ALC Powder on the Properties of Mortar Mixed with ERCO (발수 처리한 ALC 분말이 유화처리 정제유지류(ERCO) 혼입 모르타르의 품질특성에 미치는 영향)

  • Lee, Myung-Ho;Park, Jun-Hee;Kim, Sang-Sup;Park, Jae-Yong;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.112-113
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    • 2014
  • This study was done to resolve the air reduction in mortar when mixed with ERCO. Effects of the water repellent ALC powder due to its particle size and substitution ratio on the cement mortar with ERCO was analyzed. Results showed more water repellent ALC powder ensured more air but did not affect the size of particles. It was determined the compression was caused by more air and water added to achieve the flow. Therefore, substituting with water repellent ALC powder may compensate for the air reduction in mortar with ERCO. Other measures and approaches are needed in order to resolve the reduced strength.

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The Setting and Strength Characteristics of Lightweight Mortar Using Wood Chips Treated with Water (수처리한 목편을 사용한 경량모르타르의 응결 및 강도특성)

  • Choi, Jae-Jin;Moon, Seung-Kwon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.3
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    • pp.77-84
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    • 2012
  • It is known that some components of wood obstruct the hydration of cement when wood is mixed with cement. In order to examine the effect of pretreatment of wood chips in hot water, this study conducted the experiments for the setting and compressive strength of mortar by sieving pine wood chips with a 2.4mm sieve, dipping them in waters of different temperatures, and then using them as a part of the fine aggregate. For the experiments, water-cement ratio of the mortar was 0.50 and the amount of the fine aggregate substituted by wood chips was set at 0%, 2%, 4%, 6%, 8%, and 10% of the mass of the fine aggregate. As a result of the test, it was found out that when wood chips were used to substitute fine aggregate for the production of mortar, more usage of wood chips postponed setting more, and the treatment of wood chips with water improved the problem of the delay in setting time. Especially, the final setting time of the mortar which used 2~6% of wood chips treated in $100^{\circ}C$ water for 30 minutes was almost the same as the final setting time of the mortar which used no wood chips. Also, the compressive strength of the mortar which used the wood chips treated with water was compared to that of the mortar which used the wood chips not treated with water. The result showed that the strength improved for age of 7 days and 28 days, while there was little change in strength for age of 3 days.

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Fundamental properties of Lightweight Foamed Concrete by Applying Different Types of Aggregates and Foam Conduction Ratio (골재종류 및 기포도입율 변화에 따른 경량기포 콘크리트의 기초적 특성)

  • Huang, Jin-Guang;Park, Jae-Yong;Jung, Sang-Woon;Jeung, Kwang-Bok;Han, Min Cheol;Han, Cheon Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.132-133
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    • 2014
  • In this study, high volume of industrial by-products including blast furnace slag, recycled aggregate powder and incineration ash have been utilized on the slurry of the foamed lightweight concrete. As to decrease the price of the lightweight foam concrete, mortar based slurry and concrete based slurry has been fixed. As the variation of the foam conduction ratio and aggregates, the foam ratio and compressive strength has been tested. Results showed that using recycled aggregates in the slurry showed better effect than using natural aggregates due to the alkali properties of the recycled aggregates could activate the potential hydraulic properties of the blast furnace slag. Consider about the low price of the recycled aggregates, it could be identified that using recycled aggregates in high volume blast furnace slag blended lightweight concrete showed better compressive strength than natural aggregates.

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