• Title/Summary/Keyword: leather technology

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The technical transfer on manufacture technique of environmental-friendly leather for improved effluent quality in beamhouse process (피혁 폐수의 오염 저감을 위한 피혁 준비 공정 기술 보급(Carbonate계 Nitrogen-free deliming agent 합성 및 적용연구))

  • Yun, Jong-Kuk;park, Jae-Hyung;Cho, Do-kwang;Paik, In-Kyu;Kim, Han-Do
    • Journal of the Korea Organic Resources Recycling Association
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    • v.12 no.3
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    • pp.134-139
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    • 2004
  • A study was made on the synthesis of a carbonate base nitrogen-free deliming agent using a non-phosgene compound applicable to the deliming process, which is one of the biggest sources of pollutant increasing the T-N concentration in the effluent from the leather making processes. And also studied on the possibility of using the agent in the deliming process. Through measurement of T-N, BOD, COD and SS in the effluent after the agent is used, contents of Ca and Cr and TS in the leather after the deliming process were measured, by which deliming efficiency, influences to the physical properties of the chromium tanned leather and reducing effects of T-N, BOD, COD and SS concentrations in the effluent could be confirmed. Thus an eco-friendly study has been conducted.

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Enhancement of antimicrobial properties of shoe lining leather using chitosan in leather finishing

  • Mahmud, Yead;Uddin, Nizam;Acter, Thamina;Uddin, Md. Minhaz;Chowdhury, A.M. Sarwaruddin;Bari, Md. Latiful;Mustafa, Ahmad Ismail;Shamsuddin, Sayed Md.
    • Advances in materials Research
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    • v.9 no.3
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    • pp.233-250
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    • 2020
  • In this study, a chitosan based coating method was developed and applied on the shoe lining leather surface for evaluating its inhibition to bacterial and fungal attacks. At first, chitosan was prepared from raw prawn shells and then the prepared chitosan solution was applied onto the leather surface. Secondly, the characterization of the prepared chitosan and chitosan treated leather was performed by solubility test, ATR-FTIR, XRD pattern, SEM and TGA. Evaluation of antimicrobial efficacy of chitosan was assessed against two gram positive, two gram negative bacteria and a reputed fungi by agar diffusion test. The results of this study demonstrated that chitosan took place in both the surface of collagen fibres and inside the collagen matrix of crust leather. The chitosan showed strong antimicrobial activities against all the tested microorganisms and the inhibition increased with increasing percentage of chitosan. Therefore, the prepared chitosan in this study can be an environment friendly biocide, which functions simultaneously against different spoilage bacteria and fungi on the finished leather surface. Thus by using the prepared chitosan in shoe lining leather, the possibility of microbial attack during shoe wearing can be minimized which is one of the important hygienic requirements of footwear.

Manufacturing and Physical and Chemical Characteristics of Fruit Leathers Using Flesh and Pomace of Japanese Apricots (Prunus mume Sieb. et Zucc) (매실과육과 매실착즙박을 이용한 Fruit leather의 제조와 그 특성)

  • Kang, Min-Young;Chung, Young-Min;Eun, Jong-Bang
    • Korean Journal of Food Science and Technology
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    • v.31 no.6
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    • pp.1536-1541
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    • 1999
  • Fruit leathers were manufactured from flesh and pomace of Japanese apricots and evaluated for their physical, chemical, microbiological and sensory properties. The contents of total dietary fiber(TDF) in Japanese apricot leathers(JAL) and Japanese apricot pomace leathers(JAPL) were 4.06% and 7.82%, respectively. One hundred grams of leather contained 368kcal in JAL and 352kcal in JAPL. Water activities of fruit leathers were 0.36 in JAL and 0.48 in JAPL. None of the factors had an effect on the microbiological counts of any of the organisms. The L, a and b values of the fruit leathers were higher in those made of JAF than those made of JAP. The fruit leathers made of JAF were harder than those made of JAP. Sensory panelists preferred fruit leathers made of JAP to those made of JAF in all attributes, except for their color.

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A Study on the Physical Properties and Adhesion Characteristics of Polyurethane Resin (폴리우레탄 수지의 물성 및 접착특성에 관한 연구)

  • Kim, Young-Joon;Chang, Ki-Young;Kim, Gu-Ni;Chun, Yong-Chul;Yoo, Chong-Sun;Park, Sang-Wook
    • Elastomers and Composites
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    • v.31 no.2
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    • pp.104-110
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    • 1996
  • The polyurethane was synthesized by the reaction of polycaprolactone diol(Mw 2000), 4,4'-diphenylmethane diisocyanate and 1,4-butanediol as the chain extender. Also, the modified polyurethane polymers based on liquid polybutadiene as a part of soft segment and dimethylolpropionic acid as a chain extender, giving polyurethane with various polarity, were synthesized. The thermal, mechanical, adhesion properties and water contact angles of the polyurethanes were examined. From the result of the water contact angle, the polarity of the acid modified PU containing 6% acid content was unchanged but mechanical and adhesion properties were improved. The water contact angles on polybutadiene modified PU films were increased with increasing polybutadiene content. The mechanical properties of the polybutadiene modified PU were higher than that of acid modified PU. However, the mechanical properties were reduced as polybutadiene content increased. The result is presumably due to phase separation between hard segment and soft segment. The peel strength of the polyurethane introduced with 5wt% polybutadiene was improved about 150% than that of unmodified PU. The same as the mechanical properties, the more polybutadiene was introduced, the lower peel strength was obtained.

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A Study on the Effect of Petroleum Resin on Vibration Damping Characteristics of Natural Rubber Composites

  • Yun, Yu Mi;Lee, Jin Hyok;Choi, Myoung Chan;Kim, Jung Wan;Kang, Hyun Min;Bae, Jong Woo
    • Elastomers and Composites
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    • v.56 no.4
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    • pp.201-208
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    • 2021
  • In this study, the effect of petroleum resin on the mechanical strength, morphology, and vibration damping characteristics of natural rubber (NR) composites was observed. The NR composites plasticized by adding petroleum resin showed decreased hardness and mechanical properties. A morphology analysis indicated that as the amount of petroleum resin increased, carbon black aggregates (or agglomerates) observed at the fracture surface decreased, resulting in an improvement in the dispersibility. In addition, as 20 phr of petroleum resin was added, the effective damping temperature range increased by approximately 11.4%, the hysteresis loss rate increased by 15.2%, and the resilience decreased by 36.6%. Therefore, it was confirmed that the vibration damping characteristics improved with the addition of petroleum resin. This was because the rubber-filler interaction between the NR molecular chain of the NR composite and the carbon black particles improved by the addition of petroleum resin.

Recycling technology of animal fats and protein from solid wastes of leather processing (피혁 가공 폐기물로부터 동물성 유지와 단백질의 회수 및 재자원화 기술 연구)

  • Yun, Jong-Kook;Paik, In-Kyu;Cho, Do-Kwang;Park, Jae-Hyung;Choi, Ju-Hyun
    • Journal of the Korea Organic Resources Recycling Association
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    • v.10 no.3
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    • pp.98-109
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    • 2002
  • Each kinds of the leather process wastes which is occurred in the leather making process is almost more than 50% on the basis of the raw hide. The emitted process wastes are important oil and fats and protein resources because they are composed of animal oil and fats and fibrous protein. But most of them are incinerate or filled up simply as the industrial wastes without applying to recycling into the other use. Thus the problems of environmental pollution are becoming more critical and the processing cost of the leather process wastes (40,000~60,000 won) is a heavy burden on the production cost. Because the organic wastes such as fleshing scrap, pelt scrap are high fetid, its unlawful abandonment without being processed properly causes the occurrence of secondary pollution by an offensive odor and leakage of waste water. Thus we made the re-resource experiments in order to resolve this problems. The principal contents of this study are to process the collected leather waste scrape through separate the oil and fat ingredients with various propert by processing various chemicals and enzymes on the next effector. The re-resource application of separated oil and fat ingredients produced chemical for leather applicable to manufacturing process of leather through chemical transformation process(sulphation reaction, sulphitation reaction etc.) of oil and fats.

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Localization development of environmentally-friendly high-functional outsole material using leather scrap (피혁폐기물을 활용한 친환경 고기능성 아웃솔 소재의 국산화 개발방안)

  • Sang, Jeong Seon;Park, Myung-Ja
    • Journal of the Korea Fashion and Costume Design Association
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    • v.23 no.2
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    • pp.165-176
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    • 2021
  • To solve environmental problems, research and efforts are required to reduce leather waste that is generated in large quantities during the leather manufacturing process. Leatherboard is a plate-like material that is made by crushing leather waste, such as trimming or shaving scraps and mixing fibers, pulp, rubber, and adhesives. The aim of this study is to provide basic data on the localization of leatherboard manufacturing technology for outsoles, which are increasingly in demand due to their excellent performance and price competitiveness. Interviews with experts and related organizations were conducted to investigate the related global technology trends. Also, the performance of three products that can be used as reference materials were evaluated and compared. As part of the research and efforts to reduce the amount of leather waste generated, high-performance materials using leather waste were developed and commercialized by major western companies. In Korea, various efforts have been made since 2000, and some companies have produced leatherboard for interior uses. However, the amount of waste recycled relative to that generated is not large due to the limited demand. Natural leather soles perform better than leatherboard soles in all evaluation aspects. In the case of leatherboard, performance varied by manufacturer. German products showed flexibility resistance and dimensional stability, thereby meeting performance requirements. However, abrasion resistance and cleavage resistance were slightly below the required performance standards, and research and development is needed to improve performance in those areas. Currently, it is impossible to evaluate the performance of domestic products due to underdevelopment. However, if the development of process technology continues based on the performance evaluation results of the best leatherboard in the shoe industry, materials for outsoles will be able to be produced domestically with prices competitiveness while realizing natural leather materials performance to some extent.

Manufacturing Process and Technology of Korean Costumes Made of Fur and Loather (우리나라 모피와 피혁 복식의 제작과정과 기술)

  • An, Bo-Yeon;Hong, Na-Young
    • Journal of the Korean Society of Costume
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    • v.58 no.8
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    • pp.63-73
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    • 2008
  • From the ancient Korea to the late Joseon Korean fur and leather had been preferred in and out of Korea for their good quality and excellent manufacturing skill. Since Unified Silla (A.D.676${\sim}$A.D.936) Korean fur and leather were manufactured divisionally by workmen specialized in materials and products, and such manufacturing process was succeeded to Goryeo and Joseon. Manufacturing of fur and leather was consisted of as follows: hunting and butchering - peeling - beating with a paddle and removing fat - oil manufacturing - drying - tanning, then cutting and sewing, and there was a special caring method. In order to make good fur and leather, each process of manufacturing needed particular techniques and all available methods were tried to have tender fur and leather by using smoking, excrement, lime, vegetable tannin and even cerebral liquid. And also required mouth-chewing and hand-pounding with a lot of time and of labor Keeping furs resilience and flexibility, sowing several skins together, even when the after-all-process skin was converted into clothes, was much more difficult than sewing fabric. Thus, the manufacturing cost was as much expensive as skin materials, and the volume of manufacturing of fur and leather was also limited. Therefore, fur and leather must have been popular for scarcity value in the manufacturing process, and this scarcity must have caused an extreme luxury of fur.

Measurement of Tensile Relaxation of Leather for Shoe Uppers (구두 상부용 가죽의 인장 회복량 측정실험)

  • Lee, Jeongmin;Bae, Mincheol;Kim, Yungwoo;Choi, Seongmyung;Baek, Sungkwan;Lee, Hyoungwook
    • Journal of Institute of Convergence Technology
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    • v.7 no.1
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    • pp.7-10
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    • 2017
  • In general, the shoe stretcher is utilized to stretching the leather of shoe upper in the longitudinal direction. In the capstone design class, we tried to make a shoe leather stretcher for the ball of foot. Since a natural cow leather was recovered in length according to relaxation time after stretched, it was difficult to predict the initial amount of set up of stretching. In this paper, tensile and relaxation experiments were conducted in order to predict the amount of initial stretching for appropriate tensile length. Apparatus of leather stretching was designed and strains of leather were measured according to relaxation times of 12, 18, 24 hours after stretching of 24 hours. It was revealed that the ratio of the final relaxed strain and the initial applied strain was about 0.404 with R-square of 0.990 for a shoe cow leather.

Study on using a Leather Coating with Urushiol (옻을 이용한 가죽 코팅 처리 연구)

  • Yang, Seung-Hun;Min, Byung-Wook;Shin, Soo-Beom;Park, Min-Seok;Kim, Yung-Jun
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2011.03a
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    • pp.112-112
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    • 2011
  • 가구용으로 제조되는 가죽(Leather)은 대부분 화학적인 약품을 이용하여 코팅을 진행하기 때문에 현대사회에서 추구하는 친환경적인 면에서 미흡한 면이 있다. 그래서 예전부터 전해오는 전통적인 방법인 나무 및 식물에서 추출한 천연 탄닝제인 Minosa, Quebracho, Chestnut, Tara 등을 사용하여 가죽을 제조하고, 자연그대로의 맞을 살릴 수 있는 전통 코팅 방법인 옻을 이용하여 가죽에 코팅하는 가죽 제조 연구를 진행하였다. 옻은 방부성, 항균성, 아토피 피부염 예방, 자연스러움 등이 우수한 친환경적인 코팅제 재료이다. 특히, 현대 실내용 가구의 친환경적인 코팅제에 대한 관심이 증가하면서 주목을 받는 천연 물질이다. 본 연구에서는 천연 탄닝제를 이용하여 가죽 원단(Curst)에 옻의 주성분인 우르시올(Urushiol)을 이용하여 패딩, 스프레이, 롤코터 등의 다양한 방법으로 코팅 처리 후 가죽의 물성 및 특성을 연구하였다. 연구 결과 제조된 옻 코팅 가죽은 고기능성을 가질 뿐 만 아니라, 안락감과 고감성을 지니는 최고급 소파 소재로 다양한 표면 효과를 창출할 수 있을 것으로 기대되었다.

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