• Title/Summary/Keyword: lathe

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선삭공정용 데이터베이스 운용기술의 개발

  • 이형국;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.334-340
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    • 1991
  • The information with regard to the working rance of lathe, cutting tool, cutting condition is managed as detabase system for turning operation. Date with regard to the working range of lathe, cutting tool, cutting condition are stroed by the DBMS(Data Base Management System) and can be added, modified, deleted and retrieved. Data stored in database system are searched to select the most proper cutting tool and cutting condition with the input data fed from the design stage. The system developed in this work is operated by the pull down menu on the IBM PC/AT personal computer, or compatible series.

A Study on Detection of Runout Eccentric Error Using CCS Sensor at CNC Lathe (CNC선반에서 주축변위센서를 이용한 가공편심오차의 검출에 관한 연구)

  • 양재생;맹희영
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.468-473
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    • 2002
  • This paper presents the methodology for measuring eccentricity of the cylindricaliy machined part using CCS(Cylindrical Capacity Spindle Sensor) signal in the CNC turning process. In order to investigate the relationships between CCS orbits and eccentricities, the initial conditions for various eccentricity state and machining process is applied to the experimental strategy. AS a result, it is considered the linearities of CCS signal and magnitude of eccentricity of machined cylindrical surfaces based on the possibility as a automatic detection apparatus for the CNC lathe.

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A Study on the Tool Vibration Measurement Using the Fiber Optic Interferometric Sensor in Lathe Cutting Process (광섬유 간섭계 센서를 이용한 선삭가공 공구진동 측정 연구)

  • Lee, Jongkil
    • 대한공업교육학회지
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    • v.32 no.2
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    • pp.171-187
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    • 2007
  • The purpose of this study is to measure the lathe tool vibration and verify its usefulness using the fiber optic interferometeric sensor instead of using common accelerometer. To compare two vibration signals a Fabry-Perot fiber optic sensor(FOS) is directly attached to the left-side surface of the lathe tool and an accelerometer is attached near to the fiber optic sensor. Measurement signals from the FOS and theoretical results of receptance simulation are compared. When the amplitude of tool vibration increased the frequency shift phenomena was occurred. This means that mass effect occurred and vibration spectrum moved to the low frequency region. Generally this results is agreement to the regenerative chatter. The chatter frequency is not same as the natural frequency of the tool itself. The FOS can also applied to laboratory experiments for students. This experimental technique is perhaps the first attempts because of directly attachment technique. Therefore, suggested Fabry-Perot fiber optic sensor can be used to monitoring the tool wear and vibration.

Performance of aerated lightweighted concrete using aluminum lathe and pumice under elevated temperature

  • Mohammad Alharthai;Yasin Onuralp Ozkilic;Memduh Karalar;Md Azree Othuman Mydin;Nebi Ozdoner;Ali Ihsan Celik
    • Steel and Composite Structures
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    • v.51 no.3
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    • pp.271-288
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    • 2024
  • The primary objective of this study is to investigate the production and performance characteristics of structural concrete incorporating varying proportions (0%, 25%, and 50% by volume) of pumice stone, as well as aluminum lathe as an additive at 0%, 1%, 2%, and 3%, under fire conditions. The experiment will be conducted over a period of up to 1 hour, at temperatures ranging from 24℃, 200℃, 400℃ and 600℃. For the purpose of this, a total of twelve test samples were manufactured, and then tests of compressive strength (CS), splitting tensile strength (STS), and flexural strength (FS) were performed on these samples.Next, a comparison was made between the obtained values and the influence of temperature. To achieve this objective, the manufactured samples were placed at temperatures of 200℃, 400℃, and 600℃ for a duration of 1 hour, and were subjected to the influence of temperature.These values at 24 ℃ were then contrasted with the CS results obtained from test samples that were subjected to the temperature effect for an hour at 200 ℃, 400 ℃, and 600 ℃. A comprehensive analysis of the test outcomes reveals that the incorporation of aluminum lathe wastes into a mixture results in a significant reduction in the compressive strength of the concrete. As a result of this adjustment, the CS values dropped by 32.93%, 45.70%, and 52.07%, respectively. Furthermore, It was shown that testing the ratios of pumice stone alone resulted in a decrease in CS outcomes. Additionally, it was found that the presence of higher temperatures is clearly the primary factor contributing to the decrease in the strength of concrete. Due to elevated temperatures, the CS values decreased by 19.88%, 28.27%, and 38.61% respectively.After this investigation, an equation that explains the connection between CS and STS was provided through the utilization of the data of the experiments that were carried out.

An Experimental Study on the Rotational Performances of NC Lathe Spindle System (NC 선반주축 의 회전성능 향상 을 위한 실험적 연구)

  • 이형식;이봉진;송기무
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.1
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    • pp.86-94
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    • 1984
  • In order to improve the rotational performances of NC lathe spindle system in high speed range, a new type(Floating-type driven by V-belt)spindle system was optimally designed and experimented. Through the results of the experiments, the rotational performances of the new type spindle system was discussed and compared with the three equivalent conventional lathe spindle systems. The spindle rotational accuracy( radial error motion of spindle axis), the accelation and the temperature rise of the front spindle bearings for the non-cutting operation were considered as the spindle rotational performances. The radial error motion of the spindle axis was measured by applying the modified L.R.L. method. Compared with the equivalent conventional spindle systems, the following results were obtained. (1) The new type spindle system reduces the radial error motion of the spindle axis in high speed range(1800rpm-2000rpm). (2) The new type spindle system reduces the acceleration and the temperature rise of the spindle bearings considerably with increasing the spindle speed. It is also confirmed that, by this new type spindle system, the max. allowable speed can be increased with satisfying the spindle rotational performances.

Dynamic Characteristics Analysis and Chatter Prediction in High Speed CNC Lathe (고속 CNC 선반의 동특성 해석과 채터 예측)

  • Lee, Woo-Seok;Lee, Sin-Young;Lee, Jang-Moo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.7
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    • pp.151-157
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    • 1999
  • Vibrations in machine tools make many problems in precision, production efficiency, and machine performance. The relative vibration between a workpiece and a tool is very complicated due to many sources. In this study, the dynamic characteristics of a newly developed CNC lathe were analyzed and its chatter characteristics were predicted by a chatter analysis method using finite element analysis and 3 dimensional cutting dynamics. The simulated results showed very complex characteristics of chatter vibration and the borderline of limiting depth of cut was used as the stability limit. To check the validity of this method, cutting tests were done in the CNC lathe using a boring bar as a tool because boring process is very weak due to long overhang . The experimental results showed that the simplified borderline was to be considered as limiting depth of cut at which the chatter vibration starts and the stability limits depended on various cutting parameters such as cutting speed, feed and nose radius of tool.

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A Study on Surface Roughness of Aluminum 7075 to Nose Radius and Cooling Method in CNC Lathe Machining (CNC선반가공에서 노오즈 반경과 냉각방법에 따른 알루미늄7075의 표면 거칠기에 관한 연구)

  • Noh, Young-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.85-91
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    • 2015
  • Current world aircraft industry studies on the precision of the product are in active progress. Particularly in terms of improving the quality of processed products in terms of the surface roughness of the dimensional accuracy, fatigue strength, and corrosion resistance, which affect a lot of research on surface roughness, has been investigated. In this study of aluminum alloy, 7075 aircraft aluminum is used in a cutting CNC lathe machine for the cutting speed and feed rate according to the cutting experiments that were conducted. Additionally, the machine tool of the cooling method soluble cutting oil, insoluble cutting oil by cooling, and cooling the workpiece by cutting surface roughness will be investigated. Through the method and soluble cutting oil coolant cooled by the cutting speed increases, the value of surface roughness showed a regular result. Tool nose radius of 0.8 mm than 0.4 mm picture of when approximately 50 of the surface roughness values were less.

An Analysis of the Thermal Deformation of the Main Spindle for Small and Precision Lathe (소형 정밀 선반용 주축의 열 변형 해석)

  • Jian, Jin;Ko, Tae-Jo;Kim, Hee-Sool
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.1
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    • pp.43-49
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    • 2007
  • Multi-function and miniaturization of the medical equipment and tele-communication systems need small and high precision machined parts. For the economic machining of the small size workpiece it should be machined by small and high precision machine tools with high speed machining. The belt type driving system in turning lathe has a limitation of spindle speeds because of the vibrations from driving mechanism, built-in type of driving mechanism is used to reduce the vibration. However, the main spindle of the built-in motor is connected directly to the motor, so the heat generation of the motor and bearing makes bad influence of the accuracy of machine tools. In this study, the analysis of heat generation from motor and bearings supporting main spindle and experiment were carried out. The results of theoretical simulation of temperature and deformation of the main spindle are good agreement with those of measured.

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