• Title/Summary/Keyword: lathe

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A Study on Measuring of Motion Accuracy of NC Machine Tools(No.1) -about Measuring of Linear Cycle Positioning Accuracy of NC Lathe (NC 공작기계의 운동정도 측정에 관한 연구(제1보) - NC 선반의 직선 사이클 위치결정정도 측정에 관하여 -)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.1
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    • pp.82-88
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    • 1998
  • It is very important to test linear cycle positioning accuracy of NC lathes as it affect all other machines machined by them in industries. For example, if the linear positioning accuracy of x or z-axis directions is bad, the size of works will be wrong and the change-ability will be bad in the assembly of machine parts. In this paper , measuring systems are organized to measure linear displacement of ATC(Automatic tool changer) of NC lathe using laser interferometer, magnescale and tick pulses coming out from computer in order to get data at constant time intervals from the sensors, And each set of data gotten from test is expressed to a plots by computer treatment and the results of linear positioning error motion is estimated to numerics by statistical treatments.

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Properties of Thermal Conductivity of Cement Mortar for Apartment Housing Floor Using Combined Strengthening Method (공동주택 바닥용 시멘트 모르타르의 복합강화법 변화에 따른 열전도 특성)

  • 윤길봉;전충근;정성철;윤기원;한천구
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.243-248
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    • 2001
  • The objective of this study is to investigate the thermal conductivity of cement mortar for apartment housing floor using expansive admixture, copper fiber, cower lathe, hollowed aluminum plate. According to test results, temperature at point (a) located above heating pipe does not show significant variation with age, and temperature at (b), which is located at the finishing surface above heating pipe, and temperature at (c), which is located at center surface between heating pipe has remarkable change. Temperature distribution sat (b) are in order for, structure containing copper fiber>plain structure>structure containing hollowed aluminum plate>structure containing expansive admixture. Temperature distribution, shows high tendency in order for, structure containing copper fiber>structure containing copper lathe>structure containing hollowed aluminum plate>plain structure>structure containing expansive admixture. (a) estimation of temperature distribution is determined with the variation of temperature between (b) point and (c) point during 60 minutes heating.

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A Study on the Spherical Lens Manufacturing by Simultaneous 3-Axis for NC Lathe (NC 선반에서 동시 3축을 이용한 구면 렌즈 가공 연구)

  • Lee, Min-Ki;Lee, Eung-Suk;An, Dong-Youl
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.956-961
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    • 2004
  • This paper proposes a study on the spherical lens manufacturing by simultaneous 3 axis for NC lathe. We use friction drive system for moving system in experimental diamond turing machine. The diamond turning machine use manufacturing for high quality lens, mirror and many optics products. Especially, the high tech industry require a lot of lens. For example, optical engineering. medical science, space engineering and material engineering etc. The friction drive system is very simple and quiet, compared to ball screw system. We find a problem at the simultaneous 3 axis and suggest a solution. Also, when we manufactured a micro lens. find a problem and solution.

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Structural Analysis and Performance Evaluation of Quick Change Power Chuck for Lathe Operations (선반용 급속 교환 파워 척의 구조해석 및 성능평가)

  • 유중학
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.5
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    • pp.90-95
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    • 1999
  • Chucking for workpieces is very important for productivity and efficiency in lathe operations. In point of productivity top jaws of the chuck should be changed as quickly as possible in order to reduce idle times wherever workpieces are regripped. A quick change power chuck which can change top jaws quickly by using a jaw change handle without any assembly/disassembly processes of screws is analyzed for this study. strength and stiffness of top jaws by centrifugal force are considered for the design. Structural analysis for the chuck is executed and the finite element method is introduced using MSC/NASTRAN software. Also, the performance of the chuck is evaluated by experiments.

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Monitoring and Control of Turing Chatter using Sound Pressure and Stability Control Methodology (음압신호와 안정도제어법을 이용한 선삭작업에서의 채터 감시 및 제어)

  • 이성일
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.101-107
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    • 1997
  • In order to detect and suppress chatter in turning process, a stability control methodology was studied through manipulation of spindle speeds regarding to chatter frequencies, The chatter frequency was identified by monitoring and signal processing of sound pressure during turing on a lathe. The stability control methodology can select stable spindle speeds without knowing a prior knowledge of machine compliances and cutting dynamics. Reliability of the developed stability control methodology was verified through turing experiments on an engine lathe. Experimental results show that a microphone is an excellent sensor for chatter detection and control .

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Research on the machinability in Micro Machining (초미세가공에서 절삭성 고찰)

  • 정종운;김재건;고태조;김희술;박종권
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.99-104
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    • 2004
  • Micro/meso cutting is getting more important in the fields of precision machining technology. A micro-turning lathe is one of parts to consist the Micro Factory. It accepts stepwise motion actuators that are used for feeding system instead of the conventional mechanism. It is consisted of two Piezoelectric ceramics; one is for feeding the slider, and the other is for clamping the slider in the guide way of the body. The linearity and positional accuracy of the actuators are good enough for high precision motion. The spindle unit is operated with DC motor on the top of the slider. The motion is communicated with miniaturized linear encoder attached on each side of axis. A mono crystal diamond tool is used for cutting tool. This micro-lathe has been made a machining experiment to see the characteristics of micro-machining.

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The Cutting Tool-workpiece Interference Simulation for Worm Screw Machining by Side Milling (워엄 스크루 가공용 사이드 밀링의 공구 간섭 시뮬레이션)

  • Lee, Min-Hwan;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.1
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    • pp.11-18
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    • 2011
  • A worm screw is widely used in a geared motor unit for motion conversion from rotation to linear. For mass production of a high quality worm, the current rolling process is substituted with the milling process. Since the milling process enables the integration of all operations of worm manufacturing on a CNC(Computer Numerical Control) lathe, productivity can be remarkably improved. In this study, the tooling system for side milling on a CNC lathe to improve machinability is developed. However, the cutting tool-workpiece interference is important factors to be considered for producing high quality worms. For adaptability of various worms machining, the tool-workpiece interference simulation system based on a tool-tip trajectory model is developed. The developed simulation system is verified through several kinds of worms and experimental results.

Analysis of whirl behavior follow bearing stiffness in a small size and high speed CNC lathe spindle system using F.E.M. (유한요소법을 이용한 소형 고속 CNC 선반 스핀들 시스템의 베어링 강성에 따른 휘돌림 궤적 특성 연구)

  • Kim, Mu-Su;Lee, Jae-Hoon;Lee, Su-Min;Lee, Shi-Bok;Park, Seong-Hun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.182-183
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    • 2008
  • In this study, rotor dynamic analysis have been conducted using three-dimensional solid model. Analysis object has smaller size and higher speed than any general CNC spindle. It is important to consider the real supporting conditions and external forces for whirl behavior analysis. As a results, the bearing stiffness is higher, whirl motion is less than before.

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Research about Tool Wear Monitoring in CNC Lathe Machining (선삭 공정에서 공구모니터링에 관한 연구 (I)-공구마모)

  • Go, Jeong-Han;Kim, Yeong-Tae;Lee, Sang-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.54-60
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    • 2000
  • Research about tool condition monitoring has been done until now for product automation and unmaned system. But it is hard to apply it to the industrial field due to its cost and reliability. This paper presents the new method of tool wear measurement using Marpos gauge. This is a kind of touch sensor, so its cost is lower than vision system. And it is not affected by dust and illumination, which are important in vision system. This proposed method use tool clearance angle to measure flank wear. Experimental results compared with vision system shows that this method is available for tool condition monitoring system.

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