• 제목/요약/키워드: laser-welding

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Microstructure and Mechanical Properties of Laser Welded Ni-base Superalloy (니켈기 초합금 레이저 용접부의 미세조직과 기계적 특성)

  • Choi, Chul
    • Proceedings of the KWS Conference
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.123-125
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    • 2004
  • Flat specimens of polycrystal Ni-base superalloy with U-shape notch on both sides were laser cladded by injection of IN738LC powder onto surface. The quality of cladding was investigated by microstructural analysis and high temperature tension test, creep test at 950$^{\circ}C$. Effects of heat treahnent and the angle between the tension axis and the direction of weldment were also investigated.

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Application of $CO_2$ High Power Laser to Cutting of Thick Steel Plates

  • Nagata, Yozo
    • Proceedings of the KWS Conference
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    • 대한용접접합학회 1992년도 특별강연 및 추계학술발표 개요집
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    • pp.21-31
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    • 1992
  • CO2 laser had enabled accurate and effective cutting. But its application has been limited to thin and small parts. Development of a high power oscillator and oscillator built-in cutting machine have realized cutting of thick and large steel parts. This machine brings also possibility of fully automated cutting systems to practical steel parts such as for construction machinery.

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Mechanism of Crack Formation in Pulse Nd YAG Laser Spot Welding of Al Alloys (Al합금 펄스 Nd:YAG 레이저 점 용접부의 균열 발생기구)

  • Ha, Yong Su;Jo, Chang Hyeon;Gang, Jeong Yun;Kim, Jong Do;Park, Hwa Sun
    • Journal of Welding and Joining
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    • 제18권2호
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    • pp.213-213
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    • 2000
  • This study was performed to investigate types and formation mechanism of cracks in two Al alloy welds, A5083 and A7NO1 spot-welded by pulse Nd: YAG laser, using SEM, EPMA and Micro-XRD. In the weld zone, three types of crack were observed: center line crack($C_{C}$), diagonal crack($C_{D}$), and U shape crack($C_{U}$). Also, HAZ crack($C_{H}$), was observed in the HAZ region, furthermore, mixing crack($C_{M}$), consisting of diagonal crack and HAZ crack was observed.White film was formed at the hot crack region in the fractured surface after it was immersed to 10%NaOH water. In the case of A5083 alloy, white films in C crack and $C_D crack region were composed of low melting phases, Fe₂Si$Al_8$ and eutectic phases, Mg₂Al₃ and Mg₂Si. Such films observed near HAZ crack were also consist of eutectic Mg₂Al₃. In the case of A7N01 alloy, eutectic phases of CuAl₂, $Mg_{32}$ (Al,Zn) ₃, MgZn₂, Al₂CuMg and Mg₂Si were observed in the whitely etched films near $C_{C}$ crack and $C_{D}$ crack regions. The formation of liquid films was due to the segregation of Mg, Si, Fe in the case of A5083 alloy and Zn, Mg, Cu, Si in the case of A7N01 aooly, respectively.The $C_{D}$ and $C_{C}$ cracks were regarded as a result of the occurrence of tensile strain during the welding process. The formation of $C_{M}$ crack is likely to be due to the presence of liquid film at the grain boundary near the fusion line in the base metal as well as in the weld fusion zone during solidification. The $C_{U}$ crack is considered a result of the collapsed keyhole through incomplete closure during rapid solidification. (Received October 7, 1999)

Fatigue crack Propagation Rate and Crack Opening behavior in Weldment Observed by Laser ISDG Method (레이저간섭변위 게이지로 관찰한 용접재에서의 피로균열 열림거동과 피로균열 전파속도)

  • Song, Sam-Hong;Kim, Hyun;Choi, Jin-Ho
    • Transactions of the Korean Society of Mechanical Engineers
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    • 제19권4호
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    • pp.908-917
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    • 1995
  • The constant .DELTA.K fatigue tests are performed in SS41 and its weldments to investigate crack opening behavior and fatigue crack propagation behavior at each parts of weldment and its boundary layer. The weldments were annealed after welding for the purpose of relieving residual stress. Every weldments has notch at weld metal zone, and fatigue crack propagates from weld metal zone to vase metal zone perpendicular to weld line. The Laser ISDG method is used in order to determine the crack opening ratio, this method is more precise than indirect measurement method, and faster and easier than other direct measurement method.

Automated Production System for Manufacturing the Doctor Blades of Laser Printers (레이저프린터용 닥터 블레이드 생산 자동화)

  • Jun, Sung-Hoon;Lee, Eung-Ki
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • 제21권4호
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    • pp.633-638
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    • 2012
  • The doctor blade is a core part of a laser printer and directly influences the printing quality. The main specifications for doctor blades ate for them to be precise and durable. It is necessary to study an automatic production system for doctor blades in order to obtain high-efficient manufacturing processes. In this paper, the technology and the design of the automatic production line has for manufacturing doctor blades has been researched. The automated manufacturing process consists of five steps, which are the supplying of raw material, shearing, bending, bracket supplying, and the laser-spot welding process. The proposed automatic manufacturing system allowed for faster and more reliable production of doctor blades.

Forming Characteristics of Laser Welded Tailored Blanks I : Tensile Deformation Characteristics. (레이저 용접 테일러드 블랭크의 기본 성형특성 I : 인장변형 특성)

  • Park, Gi-Cheol;Han, Su-Sik;Kim, Gwang-Seon;Gwon, O-Jun
    • Transactions of Materials Processing
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    • 제7권1호
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    • pp.23-35
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    • 1998
  • In order to analyze the tensile deformation characteristics of laser welded tailored blanks. laser welded blanks of different thikness and strength combinations were prepared and tensile tests were done. The tensile elongation along the direction perpendicular to weld line of laser welded blanks was reduced as increasing the deformation restraining force (strength X thicknes) ratio between two welded sheets and fracture occurred at weaker side of base sheets if void ration of welded sheets and fracture occurred at weaker side of base sheets if void ratio of weld section was less than 45% The tensile elongation along weld line reached above 90% of the elongation of base material if welding was done perfectly. Total elongation along the direction perpendicular to weld line was able to be predicted by force equilibrium and power law behavior of base sheets and it was related with the deformation of stronger sheet and formability of weaker side.

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A Study of Weld Cracking Susceptibility of Gamma Titanium Aluminides (Gamma Titanium Aluminide의 용접균열 감수성에 관한 연구)

  • ;W.A. Baeslack III;T.J. Kelly
    • Proceedings of the KWS Conference
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    • 대한용접접합학회 1995년도 특별강연 및 추계학술발표 개요집
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    • pp.208-211
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    • 1995
  • Five cast gamma titanium aluminides, Ti-45~48%Al-2%Nb-2%Cr (nominal composition in at. %), were laser welded and their weld cracking susceptibilities were evaluated. Laser power, traversing rate and preheat temperature were systematically varied to generate a series of welds exhibiting a wide range of cooling rate ($100^{\circ}C/s-10,000^{\circ}C/s$). As Al content increased and the weld cooling rate decreased, solidification cracking susceptibility increased while solid-state cracking susceptibility decreased. Through laser beam energy input control and preheat, it was determined possible to produce high quality laser welds.

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Characteristics of Surface Heat Treatment for Carbon Steel as Laser Beam Mode (빔 모드에 따른 탄소강의 레이저 표면 열처리 특성)

  • Kim, Jong-Do;Gang, Un-Ju;Lee, Chang-Jae;Lee, Je-Hun;Seo, Jeong;Lee, Mun-Yong
    • Proceedings of the KWS Conference
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    • 대한용접접합학회 2006년 추계학술발표대회 개요집
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    • pp.207-209
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    • 2006
  • This study is about an effect on a characteristics of the laser heat treatment as a optic systems which have a transverse beam mode each other. An experiment are carried out using a circular gaussian beam optics and rectangular beam optics. Generally, the optic system which has a uniform power intensity is mainly used in the laser heat treatment process. In this study, we would like to carried out experiments simultaneously using two optic systems and research the differences from a characteristics of the laser heat treatment.

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The Strain Measurement of Butt Welded Zone by the Laser System (레이저 응용계측에 의한 용접부 스트레인 측정)

  • 성백섭;차용훈;박창언;김일수;김덕중;이연신;김인주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.119-124
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    • 2001
  • Currently knowledge of strain in welds has mainly been obtained form strain gaging method:; that is directly attaching most of the material to the gate. The very few non-contact method are still in the early stage. One of the non-contact methods is by the use of the laser that has high-level of the accuracy for the measurement, and this laser also has excellent characteristics on which many studies for its applications are focused throughout the many fields. The dissertation is on the measurement of the strain caused by the characteristics and the temperature changes of the TIG welded zone which is used with 3D ESPI system that is functionally modified through the laser ESPI system. This system employed the aluminum sheet-metal which are mainly used for the steel plate such as for the electronics, chemisry, food instrument and electronic appliances.

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