• Title/Summary/Keyword: large-diameter pipeline

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Interactions between pre-existing large pipelines and a new tunnel (기존 대구경 파이프라인과 신설터널간의 상호작용)

  • Jeong, Sun-Ah;Choi, Jung-In;Hong, Eun-Soo;Chun, Youn-Chul;Lee, Seok-Won
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.11 no.2
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    • pp.175-188
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    • 2009
  • When a new tunnel is excavated by the drill and blast method near pre-existing underground structures or tunnels due to the region restricted condition such as urban area, the ground will be relaxed by the excavation. In this case, issues can be created in terms of stability of pre-existing underground structures. One of major factors determining the stability of pre-existing underground structures can be a separation distance between pre-existing underground structures and a newly excavated tunnel. The region of ground relaxation defined by the plastic zone due to new excavation can be varied by separation distance. In this study, in other to estimate an influence of new tunnel excavation in terms of separation distance on the stability of pre-existing large pipelines, two-dimensional scaled model tests using plaster were performed for six models which have a different separation distance, The results show that based on the analysis of induced displacement during tunnel construction, the displacement decreases as the separation distance between large pipeline and new tunnel is increased until the distance is 2.5 times of pipeline diameter. Beyond this point, however, the displacement has become stabilized.

A Study on Comparison of the Darcy-Weisbach and Hazen-Williams Equation (Darcy-Weisbach와 Hazen-Williams Equation 비교 연구)

  • Kim, Tae-Kyoungi;Rhee, Kyoung-Hoon;Sun, Byoung-Jin;Chio, Cheong-Ho
    • Journal of Korean Society of Water and Wastewater
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    • v.21 no.4
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    • pp.421-428
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    • 2007
  • Many engineering problems on the pipeline flow use continuity, energy, friction loss head equation. To calculate friction loss head in a pipeline, Darcy-Weisbach and many average velocity equations can be used and Hazen-Williams equation is used frequently in the pipe network for the water supply systems. Darcy-Weisbach equation is a general one acquired from applying Bernoulli's equation in the pipeline flow and Hazen-Williams equation is a experimental one in case that pipe velocity is below 3m/sec and pipe diameter is over 50mm. In this study, comparing Darcy-Weisbach with Hazen-Williams equation, relation f and C that are expressed as roughness coefficients of those equations is explained. Next, head losses calculated from using those equations are compared and those are applied in realistic pipelines. Comparing f with C, the f is decreasing linearly according to increase of the Reynolds number Re and increasing in case the C is decreasing. additionally, the C is increasing up to a point and then is decreasing according to increase of the Re. Next, the C is increasing and Re's range for increase of the C lengthens in case of decreasing of the relative roughness ${\varepsilon}/d$. Comparing head losses acquired from the two equations, head loss appears large in case that the C is decreasing and the ${\varepsilon}/d$ is increasing. additionally, Head loss calculated by the Darcy-Weisbach equation varies larger than one by Hazen-Williams equation in regard of the Re. Next, change aspect of head loss acquired by the C is distinguished more clearly than the one by the ${\varepsilon}/d$.

Design of Multi-Regional Water Supply System Based on the Optimization Technique (최적화 기법을 이용한 광역상수도 관로시스템 설계)

  • Kim, Ju Hwan;Kim, Zong Woo;Park, Jae Hong
    • Journal of Korean Society of Water and Wastewater
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    • v.13 no.1
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    • pp.95-112
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    • 1999
  • In this research, it is proposed that optimization method is introduced and applied to the design of pipeline system in multi-regional water supply project, which has been constructed to settle the regional unbalance problems of available water resources. For the purpose, interface programs are developed to integrate linear programming model and KYPIPE model which is used for optimization and hydraulic analysis, respectively. The developed program is applied to the pipeline system design of multi-regional water supply project. The optimal diameters from the application of linear programming technique are compared with those from conventional method that is time-consuming and tedious trail and error process. Since the conventional design largely depends upon the experience of designers and the results of general hydraulic analysis, it can not be reasonable and consistent. The application of linear programming technique can make it possible to design pipeline system optimally by using same design factors of general hydraulic models. The model can select commercial discrete pipe diameter as optimal size by using pipe length as decision variables. The developed model is applied to Pohang multi-regional water supply system design with two different objective functions, which are initial construction cost and annual cost including electric cost. As results, it is calculated that the initial construction cost of 1,449,740 thousand won is saved and annual cost of 128,951 thousand won is saved for a year within study year. Also, the optimal site of pump station is selected on 5th pipe, which is located between the diverging junction to Kangdong(2) province and the diverging junction to Cheonbuk province. It is explained that pump cost is less than pipe cost in this application case study due to little pump station scale. In the case of water supply with large pump capacity, it is reasonal that the increase of pipe size is more efficient instead the increase of pump station capacity to save annual cost.

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A study on the condition assessment of large diameter water valves using non-destructive technologies (비파괴 기술을 이용한 대구경 수도용 밸브의 상태평가에 관한 연구)

  • Ho-Min Lee;Hyun-yong Choi;Suwan Park;Tae-min Oh;Chae-Min Kim;Cheol-Ho Bae
    • Journal of Korean Society of Water and Wastewater
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    • v.37 no.4
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    • pp.215-229
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    • 2023
  • In this study, non-destructive technologies that can be applied to evaluate the integrity of valve materials, safety against internal pressure caused by corrosion, and the blocking function of large-diameter water valves during operation without requiring specimen collection or manpower entering the inside of the valve were tested to assess the reliability of the technologies and their suitability for field application. The results showed that the condition of the graphite structure inside the valve body can be evaluated directly through the optical microscope in the field without specimen collection for large-diameter water butterfly valves, and the depth of corrosion inside the valve body can be determined by array ultrasound and the tensile strength can be measured by instrumented indentation test. The reliability of each of these non-destructive techniques is high, and they can be widely used to evaluate the condition of steel or cast iron pipes that are significantly smaller in thickness than valves. Evaluation of blocking function of the valves with mixed gas showed that it can be detected even when a very low flow rate of mixed gas passes through the disk along with the water flow. Finally, as a result of evaluating the field applicability of non-destructive technologies for three old butterfly valves installed in the US industrial water pipeline, it was found that it is possible to check the material and determine the suitability of large-diameter water valves without taking samples, and to determine the corrosion state and mechanical strength. In addition, it was possible to evaluate safety through the measurement results, and it is judged that the evaluation of the blocking function using mixed gas will help strengthen preventive response in the event of an accident.

Study for Operation Method of Underwater Cable and Pipeline Burying ROV Trencher using Barge and Its Application in Real Construction

  • Kim, Min-Gyu;Kang, Hyungjoo;Lee, Mun-Jik;Cho, Gun Rae;Li, Ji-Hong;Yoon, Tae-Sagm;Ju, Jaeheung;Kwak, Han-Wan
    • Journal of Ocean Engineering and Technology
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    • v.34 no.5
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    • pp.361-370
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    • 2020
  • We developed a heavy-duty work class ROV trencher named URI-T (Underwater robot it's trencher) that can conduct burial and maintenance tasks for underwater cables and small diameter pipelines. It requires various supporting systems, including a dynamic positioning (DP) vessel, launch and recovery system (LARS), A-frame, and winch in order to perform burial tasks because of its dimensions (6.5 m × 5.0 m × 4.5 m, 20 t) and the tough working environment. However, operating a DP vessel has disadvantages as it is expensive to rent and operate and it is difficult to adjust the working schedule for some domestic coast construction cases. In this paper, we propose a method using a barge instead of a DP vessel to avoid the above disadvantages. Although burying the cable and pipeline using a barge has lower working efficiency than a DP vessel, it can save construction expenses and does not require a large crew. The proposed method was applied over two months at the construction of the water supply in Yokji-do, and the results were verified.

Analysis on Flexural Behavior of Spiral Steel Pipe Considering Residual Stress Developed by Pipe Manufacturing (조관에 의한 잔류 응력을 고려한 스파이럴 강관의 휨 거동 분석)

  • Kim, Kyuwon;Kim, Jeongsoo;Kang, Dongyoon;Kim, Moon Kyum
    • Journal of the Korean Institute of Gas
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    • v.23 no.4
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    • pp.65-73
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    • 2019
  • A spiral steel pipe has been more used widely as a structural member as well as transport pipeline because the pipe can be manufactured continuously, consequently more economical than the conventional UOE pipe. As improved pipe manufacture technology makes spiral pipes to have high strength and to have larger diameters, the spiral pipes have been recently used as long distance transport pipeline with a large diameter and strain-based design is thus required to keep structural integrity and cost effectiveness of the spiral pipe. However, design codes of spiral pipe have not been completely established yet, and structural behaviors of a spiral pipe are not clearly understood for strain-based design. In this paper, the effects of residual stresses due to the spiral pipe manufacture process are investigated on the flexural behavior of the spiral pipe. Finite element analyses were conducted to estimate residual stresses due to the manufacturing process for the pipes which have different forming angle, thickness, and strength, respectively. After that, the results were used as initial conditions for flexural analysis of the pipe to numerically investigate its flexural behaviors.

Comparative study on the performance of butt fusion-welding processes for nuclear safety class large-diameter thick-walled PE pipes

  • Zhenchao Wang;Bin Wang;Aimin Xiang;Di Jiao;Fa Yu;Qiuju Zhang;Xiaoying Zhao
    • Nuclear Engineering and Technology
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    • v.56 no.10
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    • pp.4184-4194
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    • 2024
  • New technologies in polymer synthesis and pipe extrusion equipment have led to the commercialization of high-performance, large-diameter, thick-wall high density polyethylene (HDPE) pipes. They have been used in the field of seawater transport and cooling to replace metal pipes, due to their advantages of high corrosion resistance and extensibility. Connection of HDPE pipe is important as it determines the safety of the entire piping system. Butt fusion welding is commonly used for HDPE pipe connection but may cause the formation of weak points in the welded joints, interfering the reliability of the pipeline system in the application of nuclear power plants. At present, there is a lack of research on evaluating the performance of welded joint for large-diameter thick-wall HDPE pipes made by butt fusion-welding. The purpose of this study is to investigate the influence of three different butt fusion-welding processes, i.e., single low pressure (SLP), single high pressure (SHP) and dual low pressure (DLP), by evaluating the performance of their welded joints, including characterizing tensile strength, extensibility, crystallinity and hardness. In specific, a thick-wall HDPE pipe with OD of 812.8 mm and wall thickness of 74 mm which is certified for nuclear safety class was used for study. Representative specimen from the outer, middle and inner part across the wall of the main pipe body and welded joints were taken for testing. Different test methods and specimens were designed to assess the feasibility of evaluating the welding performance from different welding process. The results showed that the mechanical properties of different locations of the welded joints were different, and the tensile strength and fracture energy of the middle part of the joint were lower than that of the inner and outer parts, which could be caused by the difference in the crystallinity and thickness of the melting zone influenced by welding processes, as can be seen from the analysis of DSC test and morphology observation. Hardness testing was conducted on the section of the welded joints, and it revealed that the micromechanical properties of the welded joints in the region of the heat-affected zone were enhanced significantly, which may be due to the annealing effect caused by welding process. In summary, The DLP process resulted in the best extensibility of the welded joints among three processes, suggesting that the joining pressure from welding process plays an important role in affecting the extensibility of the welded joints.

Cavitation Condition Monitoring of Butterfly Valve Using Support Vector Machine (SVM을 이용한 버터플라이 밸브의 캐비테이션 상태감시)

  • 황원우;고명환;양보석
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.2
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    • pp.119-127
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    • 2004
  • Butterfly valves are popularly used in service in the industrial and water works pipeline systems with large diameter because of its lightweight, simple structure and the rapidity of its manipulation. Sometimes cavitation can occur. resulting in noise, vibration and rapid deterioration of the valve trim, and do not allow further operation. Thus, the monitoring of cavitation is of economic interest and is very importance in industry. This paper proposes a condition monitoring scheme using statistical feature evaluation and support vector machine (SVM) to detect the cavitation conditions of butterfly valve which used as a flow control valve at the pumping stations. The stationary features of vibration signals are extracted from statistical moments. The SVMs are trained, and then classify normal and cavitation conditions of control valves. The SVMs with the reorganized feature vectors can distinguish the class of the untrained and untested data. The classification validity of this method is examined by various signals that are acquired from butterfly valves in the pumping stations and compared the classification success rate with those of self-organizing feature map neural network.

The Determination of Optimal Steel Pipe Wall Thickness Considering Ground Condition (지반 조건을 고려한 최적강관두께의 결정)

  • Park, Jaesung;Oh, Bungdong;Lee, Hojin
    • Journal of the Korean GEO-environmental Society
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    • v.9 no.3
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    • pp.11-15
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    • 2008
  • By considering manufacture and economic factor, the steel pipes have been employed for water supply pipeline with large diameter. The standard to decide a thickness of pipe was provided by the waterworks standard (Ministry of Construction & Transportation, 1992) in South Korea. However, there was no the systematic standard to confirm a thickness of pipe in it. Thus, it should be able to apply to unsuitable the Stewart formula for the buried pipe to design for an optimum thickness of pipe. In order to meet revised the waterworks standard (The Ministry of Environment, 1997), it has been considered both the ground condition and all of the stresses to compute a thickness of pipe. As a results, a method is suggested to determine thickness of pipe after comparing and validating the obtained results with the established results from the Stewart formula.

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Evaluation of the seismic performance of butt-fusion joint in large diameter polyethylene pipelines by full-scale shaking table test

  • Jianfeng Shi;Ying Feng;Yangji Tao;Weican Guo;Riwu Yao;Jinyang Zheng
    • Nuclear Engineering and Technology
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    • v.55 no.9
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    • pp.3342-3351
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    • 2023
  • High-density polyethylene (HDPE) pipelines in nuclear power plants (NPPs) have to meet high requirements for seismic performance. HDPE pipes have been proved to have good seismic performance, but joints are the weak links in the pipelines, and pipeline failures usually initiate from the defects inside the joints. Limited data are available on the seismic performance of butt-fusion joints of HDPE pipelines in NPPs, especially in terms of defects changes inside the joints after earthquakes. In this paper, full-scale shaking table tests were performed on a test section of suspended HDPE pipelines in an NPP, which included straight pipes, elbows, and 10 butt-fusion joints. During the tests, the seismic load-induced strain of the joints was analyzed by strain gauges, and it was much smaller than the internal pressure and self-weight-induced strain. Before and after the shaking table tests, phased array ultrasonic testing (PA-UT) was conducted to detect defects inside the joints. The locations, numbers, and dimensions of the defects were analyzed. It was found that defects were more likely to occur in elbows joints. No new defect was observed after the shaking table tests, and the defects showed no significant growth, indicating the satisfactory seismic performance of the butt-fusion joints.