• Title/Summary/Keyword: jetting control

Search Result 25, Processing Time 0.018 seconds

CFD Analytical Analysis of Jetting Characteristics in Aerosol Jet Printing Process Using Particle Tracking Technique (입자 추적 기법을 활용한 에어로졸 제트 프린팅 공정의 분사 특성에 대한 CFD 해석적 분석)

  • Sang-Min Chung;Seungwoon Park;Euikeun Choi;Soobin Oh;Chul-Hee Lee
    • Journal of Drive and Control
    • /
    • v.21 no.2
    • /
    • pp.8-14
    • /
    • 2024
  • This paper investigates the jetting characteristics of an aerosol jet printing (AJP) process as a function of design and operating conditions. The governing equations of the AJP system are derived for experimentation and analysis. To understand the characteristics of the AJP system, this thesis analyzes the jetting characteristics as a function of the flow rate of the carrier gas and the sheath gas, and the variation of the linewidth with the nozzle exit size based on particle tracking. This thesis focuses on computational fluid dynamics (CFD), which is a computer simulation. The particle tracking results obtained by CFD were analyzed using MATLAB. CFD analytical models can be analyzed in environments with different conditions and consider more specific situations than mathematical computational models. The validity of the CFD analysis is shown by comparing the experimental results with the CFD analysis.

A Study on the Control System for Piezoelectric Inkjet Head (압전 잉크젯 프린터 헤드 제어에 관한 연구)

  • Lee, Dal-Ho;Han, Hyung-Seok
    • Journal of The Institute of Information and Telecommunication Facilities Engineering
    • /
    • v.8 no.1
    • /
    • pp.30-35
    • /
    • 2009
  • In this paper, the type of inkjet heads and the control of head of inkjet printer are surveyed. The electronic parts of inkjet printer are composed of main- board and sub-board. The inkjet head is controlled by using these boards. The results from silver ink jetting experiment are given. The results show that the implemented inkjet system can give a satisfactory performance.

  • PDF

Spud-can penetration depending on soil properties: Comparison between numerical simulation and physical model test

  • Han, Dong-Seop;Kim, Moo-Hyun
    • Ocean Systems Engineering
    • /
    • v.7 no.2
    • /
    • pp.107-120
    • /
    • 2017
  • Spud-can is used for fixing jack-up rig on seabed. It needs to be inserted up to the required depth during the installation process to secure enough soil reaction and prevent overturning accidents. On the other hand, it should be extracted from seabed soils as fast as possible during the extraction process to minimize the corresponding operational cost. To achieve such goals, spud-can may be equipped with water-jetting system including monitoring and control. To develop such a smart spud-can, a reliable numerical simulation tool is essential and it has also to be validated against physical model tests. In this regard, authors developed a numerical simulation tool by using a commercial program ANSYS with extended Drucker-Prager (EDP) formula. Authors also conducted small-scale (1/100) physical model tests for verification and calibration purpose. By using the numerical model, a systematic parametric study is conducted both for sand and K(kaolin)-clay with varying important soil parameters and the best estimated soil properties of the physical test are deduced. Then, by using the selected soil properties, the numerical and experimental results for a sand/K-clay multi-layer case are cross-checked to show reasonably good agreement. The validated numerical model will be useful in the next-stage study which includes controllable water-jetting.

Path Control of MR Fluid Jet Polishing System for the Polishing of an Aspherical Lens Mold Core (비구면 렌즈 몰드 코어 연마를 위한 MR Fluid Jet Polishing System의 경로 제어에 관한 연구)

  • Kim, K. B.;Cho, M. W.;Ha, S. J.;Cho, Y. K.;Song, K. H.;Yang, J. K.;Cai, Y.;Lee, J. W.
    • Transactions of Materials Processing
    • /
    • v.24 no.6
    • /
    • pp.431-436
    • /
    • 2015
  • MR fluid can change viscosity in the presence of a magnetic field. A characteristic of MR fluid is reduced scattering during jetting. For these reasons a MR fluid jet polishing system can be used for ultra-precision polishing. In the current paper, the polishing path was calculated considering the aspherical lens profile equation and the experimental conditions for the MR fluid jet polishing system. Then the polishing of an aspherical lens mold core using the MR fluid jet polishing system with the calculated path control was made and the results were compared before and after polishing.

Flow Visualization of a jet generated by a sweeping jet actuator (유체 진동기에 의해 생성된 제트의 유동가시화)

  • Park, Tongil;Kim, Daegyoum
    • Journal of the Korean Society of Visualization
    • /
    • v.14 no.3
    • /
    • pp.22-27
    • /
    • 2016
  • A sweeping jet actuator (SJA) is an instrument generating pulsing jets with no moving elements. Because of its simple design and high durability to shock and vibration, SJA has recently drawn increasing attention for the application to flow control such as aerodynamic control of a wing and thrust vectoring of a jet engine. However, experimental and numerical studies on SJA have been limited to internal flow structure of SJA. In this study, we investigated the flow structure and its variation in the outlet of SJA. We carried out the experiment to understand the flow structures using PIV (Particle Image Velocimetry). The flow structure varies with a degree of the outlet and volume flow rate. There is leaking process during half jetting cycle. The process of the main jet can occur because the jet moving time increased from one side to the other side.

Development of Bridge Circuit for Measuring Pressure Wave in Inkjet Head (잉크젯 압력파 측정을 위한 브리지 회로 개발)

  • Kwon, Kye-Si;Myung, Jae-Hwan;Joo, Young-Cheol;Lee, Sang-Wook;Kim, Kug-Weon
    • Journal of Institute of Control, Robotics and Systems
    • /
    • v.14 no.4
    • /
    • pp.342-347
    • /
    • 2008
  • Bridge circuit was developed such that the pressure wave in the inkjet can be measured. In order to test the circuit, the microfab single ejector was used. For the experiment, the head was filled with nano silver ink (20wt%). In order to generate waveform voltage for jetting signal, the Agilent 33120 was used in order to generate arbitrary waveform. For the driver, PZD 350 from TREK was used in order to amplify the waveform. Experimental results show that the designed circuit can effectively detect the pressure wave in the inkjet head.

Geometric and mechanical properties evaluation of scaffolds for bone tissue applications designing by a reaction-diffusion models and manufactured with a material jetting system

  • Velasco, Marco A.;Lancheros, Yadira;Garzon-Alvarado, Diego A.
    • Journal of Computational Design and Engineering
    • /
    • v.3 no.4
    • /
    • pp.385-397
    • /
    • 2016
  • Scaffolds are essential in bone tissue engineering, as they provide support to cells and growth factors necessary to regenerate tissue. In addition, they meet the mechanical function of the bone while it regenerates. Currently, the multiple methods for designing and manufacturing scaffolds are based on regular structures from a unit cell that repeats in a given domain. However, these methods do not resemble the actual structure of the trabecular bone which may work against osseous tissue regeneration. To explore the design of porous structures with similar mechanical properties to native bone, a geometric generation scheme from a reaction-diffusion model and its manufacturing via a material jetting system is proposed. This article presents the methodology used, the geometric characteristics and the modulus of elasticity of the scaffolds designed and manufactured. The method proposed shows its potential to generate structures that allow to control the basic scaffold properties for bone tissue engineering such as the width of the channels and porosity. The mechanical properties of our scaffolds are similar to trabecular tissue present in vertebrae and tibia bones. Tests on the manufactured scaffolds show that it is necessary to consider the orientation of the object relative to the printing system because the channel geometry, mechanical properties and roughness are heavily influenced by the position of the surface analyzed with respect to the printing axis. A possible line for future work may be the establishment of a set of guidelines to consider the effects of manufacturing processes in designing stages.

Fabrication of Ceramic Filters via Binder Jetting Type 3D Printing Technology (바인더 젯팅 적층제조기술을 활용한 다공성 세라믹필터 제작)

  • Mose Kwon;Jong-Han Choi;Kwang-Taek Hwang;Jung-Hoon Choi;Kyu-Sung Han;Ung-Soo Kim;Jin-Ho Kim
    • Korean Journal of Materials Research
    • /
    • v.33 no.7
    • /
    • pp.285-294
    • /
    • 2023
  • Porous ceramics are used in various industrial applications based on their physical properties, including isolation, storage, and thermal barrier properties. However, traditional manufacturing environments require additional steps to control artificial pores and limit deformities, because they rely on limited molding methods. To overcome this drawback, many studies have recently focused on fabricating porous structures using additive manufacturing techniques. In particular, the binder jet technology enables high porosity and various types of designs, and avoids the limitations of existing manufacturing processes. In this study, we investigated process optimization for manufacturing porous ceramic filters using the binder jet technology. In binder jet technology, the flowability of the powder used as the base material is an important factor, as well as compatibility with the binder in the process and for the final print. Flow agents and secondary binders were used to optimize the flowability and compatibility of the powders. In addition, the effects of the amount of added glass frit, and changes in sintering temperature on the microstructure, porosity and mechanical properties of the final printed product were investigated.

Mechanical Properties and Reliability of Sand Casting 3D Printing Materials (사형 주조 3D 프린팅용 소재의 기계적 특성 및 신뢰성)

  • Son, Hyeon Jin;Jang, Seongwan;Lee, Hwan Jong;Yang, Jeong Jik;Jeong, Yeong Geun;Bae, Chang-Jun
    • Korean Journal of Materials Research
    • /
    • v.30 no.1
    • /
    • pp.38-43
    • /
    • 2020
  • Sand casting 3D printing uses a binder jetting method to produce a mold having complicated shape by spraying a binder on sand coated with activator. Appropriate heat treatment process in sand mold fabrication can increase the degree of polymerization to improve flexural strength. However, long heat treatment of over 24 hours decreases flexural strength and reliability due to chemical bond decomposition through thermal degradation. The main role of the activator is to control the reaction rate between the polymer chains. As a result, when the activator composition is increased from 0.15 wt% to 0.25 wt%, the flexural strength is increased by 218 N/㎠. However, excess activator (0.40 wt%) has been shown to decrease reliability without increasing flexural strength. The main role of the binder is to control the flexural strength of the specimen. As the binder composition is increased from 2.00 wt% to 4.00 wt%, the flexural strength increases to about 255 N/㎠, indicating the maximum flexural strength increase. Finally, the reliability of the flexural strength of the fabricated specimens is evaluated by a Weibull plot. Weibull modulus calculations are used to evaluate the flexural strength reliability of the specimens, and maximum reliability value of 11.7 is obtained at 0.20 wt% activator composition. Therefore, it is confirmed that this composition has maximum flexural strength reliability.

Studies on Fabrics woven with Silk/Polyester Compound Yarn (고치와 폴리에스텔 복합사 직물의 시직)

  • 김영대;김남정
    • Journal of Sericultural and Entomological Science
    • /
    • v.36 no.2
    • /
    • pp.147-151
    • /
    • 1994
  • This study was carried out investigate the characteristics of Habutae and Chiffon woven with silk and polyester(S/P) compound yarn. The S/P compound yarn could be produced by the automatic reeling machine with attachment of air jetting device, polyester yarn guider and tension control apparatus. The surface structure, tensile property and dyeing fastness of S/P compound fabric were examined for the fabric properties. Electron microscopy revealed that most part of S/P compound yarn was well interlaced and some silk part of compound yarn were hidden by polyester on an examination of surface of chiffon fabric. By the one bath and two step dyeing of disperse and acidic dyes, the colour fastness of S/P compound fabrics were 4 grade above. The tenacity and initial modulus of the finished S/P compound fabric were lower than those of grey and degummed fabrics, but reversed in elongation.

  • PDF