• Title/Summary/Keyword: isothermal analysis

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Study on the Material Parameter Extraction of the Overlay Model for the Low Cycle Fatigue(LCF) Analysis (저주기 피로해석을 위한 다층모델의 재료상수 추출에 관한 연구)

  • Kim, Sang-Ho;Kabir, S.M. Humayun;Yeo, Tae-In
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.1
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    • pp.66-73
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    • 2010
  • This work was focused on the material parameter extraction for the isothermal cyclic deformation analysis for which Chaboche(Combined Nonlinear Isotropic and Kinematic Hardening) and Overlay(Multi Linear Hardening) models are normally used. In this study all the parameters were driven especially based on Overlay theories. A simple method is suggested to find out best material parameters for the cyclic deformation analysis prior to the isothermal LCF(Low Cycle Fatigue) analysis. The parameter extraction was done using 400 series stainless steel data which were published in the reference papers. For simple and quick review of the parameters extracted by suggested method, 1D FORTRAN program was developed, and this program could reduce the time for checking the material data tremendously. For the application to FE code ABAQUS user subroutine for the material models was developed by means of UMAT(User Material Subroutine), and the stabilized hysteresis loops obtained by the numerical analysis were in good harmony with test results.

Analysis of Thermal Oxide Behavior with Isothermal Degradation of TBC Systems Applied to Single Crystal Superalloy (단결정 초내열합금에 적용된 열차폐코팅의 등온열화에 따른 산화물 거동분석)

  • Kim, K.;Wee, S.;Choi, J.;Kim, D.;Song, H.;Lee, J.;Seok, C.S.;Chung, E.S.;Kwon, S.H.
    • Journal of the Korean Society of Safety
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    • v.34 no.4
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    • pp.1-5
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    • 2019
  • In the field of combined cycle power generation, thermal barrier coating(TBC) protects the super-heat-resistant alloy, which forms the core component of the gas turbine, from high temperature exposure. As the turbine inlet temperature(TIT) increases, TBC is more important and durability performance is also important when considering maintenance cost and safety. Therefore, studies have been made on the fabrication method of TBC and super-heat-resistant alloy in order to improve the performance of the TBC. In recent years, due to excellent properties such as high temperature creep resistance and high temperature strength, turbine blade material have been replaced by a single crystal superalloy, however there is a lack of research on TBC applied to single crystal superalloy. In this study, to understand the isothermal degradation performance of the TBC applied to the single crystal superalloy, isothermal exposure test was conducted at various temperature to derive the delamination life. The growth curve of thermally grown oxide(TGO) layer was predicted to evaluate the isothermal degradation performance. Also, microstructural analysis was performed by scanning electron microscope(SEM) and energy dispersive X-ray spectroscopy (EDS) to determine the effect of mixed oxide formation on the delamination life.

Three Dimensional FEM Simulation for Spinning of Non-circular Fibers

  • Kim, Heejae;Chung, Kwansoo;Youn, Jae-Ryoun
    • Fibers and Polymers
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    • v.1 no.1
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    • pp.37-44
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    • 2000
  • A finite element method is employed fer a flow analysis of the melt spinning process of a non-circular fiber, a PET(polyethylene terephthalate) filament. The flow field is divided into two regions of die channel and spin-line. A two dimensional analysis is used for the flow within the die channel and a three dimensional analysis fur the flow along the spin-line. The Newtonian fluid is assumed for the PET melt and material properties are considered to be constant except for the viscosity. Effects of gravitation, air drag force, and surface tension are neglected. Although the spin-line length is 4.5 m only five millimeters from the spinneret are evaluated as the domain of the analysis. Isothermal and non-isothermal cases are studied fer the flow within the die channel. The relationship between the mass flow rate and the pressure gradient is presented for the two cases. Three dimensional flow along the spin-line is obtained by assuming isothermal conditions. It is shown that changes in velocity and cross-sectional shape occur mostly in the region of 1mm from the die exit.

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Non-isothermal Stamping Analysis of Automotive Seat Cushion Panel Using Mg Alloy Sheet (마그네슘을 적용한 자동차 시트 쿠션 패널 비등온 성형해석)

  • Seo, Oh Suk;Lee, Chung An;Park, Chang Su;Kim, Hwa Jin;Lee, Kyoung Teak
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.5
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    • pp.605-611
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    • 2016
  • Mg alloy sheet exhibits significant differences in tensile and compressive yield stress depending on the temperature, as well as variations in its hardening behavior. Such unusual behavior makes it difficult to simulate the forming process of Mg alloy sheets. Results of analysis tend to deviate significantly from the experimental data because commercial software do not completely implement the unusual hardening behavior, yield asymmetry and temperature dependent changes in the Mg alloy's material properties. In the previous study, an in-plane tension-compression cyclic tester was developed to predict the cyclic behavior of Mg alloy sheets at an elevated temperature of up to $250^{\circ}C$. A new constitutive equation was suggested to analyze the unusual behavior, and was implemented in the commercial software in the form of user subroutine. In this paper, a stamping process of Mg seat cushion panel for automotive parts was simulated using the experimental data and user subroutine. Based on the analysis, an optimal temperature condition was determined and a stamping die shape at each step was suggested in the non-isothermal stamping of Mg alloy sheets.

Non-isothermal Behavior of Calcium Carbonate (탄산칼슘의 비등온 열적거동)

  • Sohn, Yong-Un;Lim, Jae-Won;Choi, Good-Sun
    • Journal of Powder Materials
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    • v.16 no.3
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    • pp.167-172
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    • 2009
  • This study has been carried out to investigate the non-isothermal behaviors and kinetic parameter of calcium carbonate by different thermal analysis methods. At the heating rate of $10^{\circ}C$/min, the onset calcination temperature, the peak and final temperatures of calcium carbonate were $612^{\circ}C$, $748^{\circ}C$, and $890^{\circ}C$ respectively. As the heating rate of the calcium carbonate increased from $5^{\circ}C$/min to $20^{\circ}C$/min, the peak temperature increased from $719^{\circ}C$ to $782^{\circ}C$. The activation energies of the calcium carbonate calculated by the methods of Kissinger and Freeman-Carroll were 40.15 kcal/mol and 43.47 kcal/mol, respectively.

Phosphate Removal from Wastewater by Surface-Modified Pinus rigida Powder (표면개질된 Pinus rigida 분말에 의한 하수의 인산염 제거)

  • Jeong, Myoung-Sun;Kim, Yeong-Kwan
    • Journal of Korean Society of Water and Wastewater
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    • v.25 no.2
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    • pp.241-248
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    • 2011
  • This research was performed to evaluate the efficacy of phosphate removal from wastewater by surface-modified wood powder and to clarify the removal mechanisms. In this work, Pinus rigida which is abundant in Korea and has little economic value was used in preparation of the wood powder as a sorbent material. The experiments were carried out in 2 phases, isothermal adsorption test and column test. The results of adsorption test fitted well both the Langmuir and Freundlich isothermal equations. Adsorption capacity was highest with the bark powder followed by the mixed powder(50% bark powder and 50% woody powder) and woody powder. Phosphate removal efficiency was as high as 98% at initial phosphate concentration of 50mg/L. Specific surface area of the powder increased following the experiment and phosphate removal was speculated to occur through adsorption mechanism. Energy dispersive X-ray analysis(EDXA) revealed that the phosphate adsorbed onto the surface of the powder was in the form of strengite($FePO_{4}$).

Sintering Behavior and Phase Analysis of (Nd, Dy)-Fe-B Powder ((Nd, Dy)-Fe-B 분말의 소결특성 및 상변화 연구)

  • Kim, Se-Hoon;Kim, Jin-Woo;Kim, Young-Do
    • Journal of Powder Materials
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    • v.17 no.2
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    • pp.154-159
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    • 2010
  • In this study, the sintering behavior of (Nd, Dy)-Fe-B powder which fabricated by strip-casting was investigated with various sintering temperatures and holding times. The relative density over 99% could be obtained by both sintering at $1070^{\circ}C$ for 1h and sintering at $970^{\circ}C$ for 20h. The grain growth was observed in sintered specimen at $1050^{\circ}C$ compared to one at $970^{\circ}C$. The isothermal sintering process below $1000^{\circ}C$ led to suppress grain growth showing the improved magnetic properties. The phase transformation of Nd-rich was confirmed by X-ray diffraction pattern.

Hot Stamping Simulations and Experiments for CTBA Tubular Beams (CTBA Tubular Beam의 열간 성형해석 및 실험)

  • Suh, C.H.;Kim, W.S.;Sung, J.H.;Park, J.K.;Kim, Y.S.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.24 no.1
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    • pp.13-19
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    • 2015
  • For an accurate analysis of hot stamping, a coupled simulation with different aspects of the process(i.e. mechanical, thermal, and phase transformation) is needed. However, coupled simulations are time consuming and costly. Therefore, the current study proposes a simplified method focused on the forming for the hot stamping simulation of a coupled torsion beam axle (CTBA) tubular beam. In this simplified method, non-isothermal conditions were assumed and only conduction was considered, since it represents the majority of the heat transfer during hot stamping. In addition, temperature and strain rate effects were also included. Moreover, an isothermal simulation was conducted and compared with a non-isothermal simulation. Finally, the simulations were verified by experiments. In conclusion, the proposed method is shown to be effective for the development of tube-type parts, and it effectively predicts the deformation of the tubular beam during hot stamping.

Dielectric Changes During the Curing of Epoxy Resin Based on the Diglcidyl Ether of Bisphenol A (DGEBA) with Diamine

  • 김홍경;차국헌
    • Bulletin of the Korean Chemical Society
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    • v.20 no.11
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    • pp.1329-1334
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    • 1999
  • The curing characteristics of diglycidyl ether of bisphenol A (DGEBA) with diaminodiphenylmethane (DDM) as a curing agent were studied using differential scanning calorimetry (DSC), rheometrics mechanical spectrometry (RMS), and dielectric analysis (DEA). The isothermal curing kinetics measured by DSC were well represented with the generalized auto-catalytic reaction model. With the temperature sweep, the inverse relationship between complex viscosity measured by RMS and ionic conductivity obtained from DEA was established indicating that the mobility of free ions represented by the ionic conductivity in DEA measurement and the chain segment motion as revealed by the complex viscosity measured from RMS are equivalent. From isothermal curing measurements at several different temperatures, the ionic conductivity contribution was shown to be dominant in the dielectric loss factor at the early stage of cure. The contribution of the dipole relaxation in dielectric loss factor became larger as the curing further proceeded. The critical degrees of cure, at which the dipolar contribution in the dielectric loss factor starts to appear, increases as isothermal curing temperature is increased. The dielectric relaxation time at the same degree of cure was shorter for a sample cured at higher curing temperature.

The Characteristics of Isothermal Conduction Calorimetry and Specific Heat in Coal Gasification Slag (석탄 가스화 용융 슬래그의 비열 및 미소수화열 특성)

  • Han, Jun-Hui;Hu, Yun-Yao;Lim, Gun-Su;Kim, Su-Hoo;Kim, Jong;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.182-183
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    • 2021
  • In this study, This is the result of thermal characteristics analysis to suggest an efficient method of using coal gasification slag(CGS) of byproduct from integrated gasification combined cycle(IGCC). In Specific Heat characteristics, CGS and CS showed similar values. Isothermal Conduction Calorimetry showed that the hydration reaction of cement was retarded when CGS was used. Therefore, it is expected that CGS will be used as an efficient alternative to reducing the hydration heat of mass concrete as a functional aggregate combination.

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