• Title/Summary/Keyword: internal void

Search Result 138, Processing Time 0.02 seconds

Study on forming Process of Piston Crown Using Near Net Shaping Technology (재료이용율 향상을 위한 피스톤 크라운 성형공정 연구)

  • Choi, H.J.;Choi, S.;Yoon, D.J.;Jung, H.S.;Choi, I.J.;Baek, D.K.;Choi, S.K.;Park, Y.B.;Lim, S.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2008.10a
    • /
    • pp.197-198
    • /
    • 2008
  • The forging process produces complicated and designed components in a die at high productivity for mass production and minimizes the machining amount for favorable material utilization; the forging products used at highly stressed sections are well accepted at a wide range of industry such as automobile, aerospace, electric appliance and et cetera. Accordingly, recent R&D activities have been emphasized on improvement of forging die-life and near net shaping technology for cost effectiveness and better performance. Usually closing and consolidation of internal void defects in a ingot is a vital matter when utilized as large forged products. It is important to develop cogging process for improvement of internal soundness without a void defect and cost reduction by solid forging alone with limited press capacity. For experiments of cogging process, hydraulic press with a capacity of 800 ton was used together with a small manipulator which was made for rotation and overlapping of a billet. Size of a void was categorized into two types; ${\phi}$ 6.0 mm and ${\phi}$ 9.0 mm to investigate the change of closing and consolidation of void defects existed in the large ingot during the cogging process. In addition for forming experiment of piston grown air drop hammer with a capacity of 16 ton was used. The experiment with piston crown was carried out to show the formability and void closing status. In this paper systematic configuration for closing process of void defects were expressed based on this experiment results in the cogging process. Also forging defects through forming process for piston crown was improved using the experiment results and FE analysis. Consequently this paper deals with the effect of radial parameters in cogging process on a void closure far large forged products and formability of piston crown.

  • PDF

A Study of Multiple Scale FEM Modeling for Prediction of Inner Void Closing Behavior in Open Die Forging Process (자유단조 공정 시 내부 기공 거동 예측을 위한 멀티스케일 유한요소해석 연구)

  • Kwak, E.J.;Kang, G.P.;Lee, K.
    • Transactions of Materials Processing
    • /
    • v.21 no.5
    • /
    • pp.319-323
    • /
    • 2012
  • In order to predict the internal void closing behavior in open die forging process, multiple scale modeling has been developed and applied. The huge size difference between ingot and inner void makes it almost impossible to simultaneously model the actual loading conditions and the void shape. Multiple scale modeling is designed to integrate macro- and micro- models effectively and efficiently. The void closing behavior was simulated at 39 different locations in a large ingot during upsetting and cogging. The correlation between the closing behavior and variables such as effective plastic strain and maximum compressive strain was studied in order to find an efficient measure for predicting the soundness of the forging.

Modeling of central void formation in LWR fuel pellets due to high-temperature restructuring

  • Khvostov, Grigori
    • Nuclear Engineering and Technology
    • /
    • v.50 no.7
    • /
    • pp.1190-1197
    • /
    • 2018
  • Analysis of the GRSW-A model coupled into the FALCON code is extended by simulation of central void formation in fuel pellets due to high-temperature fuel restructuring. The extended calculation is verified against published, well-known experimental data. Good agreement with the data for a central void diameter in pellets of the rod irradiated in an Experimental Breeder Reactor is shown. The new calculation methodology is employed in comparative analysis of modern BWR fuel behavior under assumed high-power operation. The initial fuel porosity is shown to have a major effect on the predicted central void diameter during the operation in question. Discernible effects of a central void on peak fuel temperature and Pellet-Cladding Mechanical Interaction (PCMI) during a simulated power ramp are shown. A mitigating effect on PCMI is largely attributed to the additional free volume in the pellets into which the fuel can creep due to internal compressive stresses during a power ramp.

Detecting of the defects of pavement of a road by using infrared thermography (열화상 비파괴 검사법을 이용한 도로포장 결함 검출)

  • Sim, Jun-Gi;Kim, Ki-Hyun
    • Journal of the Korean Society for Advanced Composite Structures
    • /
    • v.6 no.3
    • /
    • pp.69-76
    • /
    • 2015
  • The purpose of this paper is to find an limitation to detect the defect of damaged asphalt pavement structures for infrared thermography. We use heat source of a natural light to detect the defect efficiently. The heat source was applied to the asphalt specimens. Four asphalt specimens were used: one was the asphalt containing depth of 1cm internal timber, two was the asphalt containing depth of 2cm internal void, Three was the asphalt containing depth of 3cm internal timber and four was not the asphalt containing internal timber. It was found that the depth of 3cm internal timber could be detected by this method. In addition, we used the image processing to make the damage zone displayed clear in the image obtained from the thermographic operation.

Settlement Behavior Characteristics of CFRD in Construction Period - Case of Daegok Dam - (콘크리트 표면 차수벽형 석괴댐의 축조 중 침하거동 특성 - 대곡댐을 중심으로 -)

  • Park Han-Gyu;Kim Yong-Seong;Seo Min-Woo;Lim Heui-Dae
    • Journal of the Korean Geotechnical Society
    • /
    • v.21 no.7
    • /
    • pp.91-105
    • /
    • 2005
  • In this study, the deformation behavior of Daegok dam during the construction was analyzed based on the measurement data and a comparative analysis with foreign CFRD measurements was performed. From measuring settlements of Daegok dam with depth, overall behavior was evaluated to be consistent with measured data of other CFRD dams. In addition, construction modulus, void ratio and shape factor were also evaluated to be major factors in predicting the settlement behavior during construction of CFRD-typed dam from measured data of 38 CFRD-typed dams, and the maximum internal settlement is proportional to the void ratio. From the relationship between the maximum internal settlement and the height of a dam, 26 dams were assessed to have its relative modulus ranging between 0.001 and 0.01. In case of general CFRD, the average modulus of maximum internal settlement to the height of a dam is estimated to be 0.005. In case of a low void ratio, the construction modulus was high with its shape factor below 4. On the other hand, in case of a high void ratio, the relative settlement rate was high with its shape factor more than 4.

Using grain size to predict engineering properties of natural sands in Pakistan

  • Aziz, Mubashir
    • Geomechanics and Engineering
    • /
    • v.22 no.2
    • /
    • pp.165-171
    • /
    • 2020
  • Laboratory determination of strength and deformation behavior of clean sands and gravels has always been challenging due to the difficulty in obtaining their undisturbed samples. An alternative solution to this problem is to develop correlations between mechanical properties of cohesionless soils and their gradation characteristics. This study presents database of 3 natural sands with 11 varying particle size gradation curves to allow investigating relationships between mean particle size, maximum and minimum void ratio, relative density and shear strength of the test soils. Direct shear tests were performed at relative densities of 50, 75 and 95% to explore the effects of gradation and density on the angle of internal friction of the modeled sand samples. It is found that the mean grain size D50 bears good correlations with void ratio range (emax - emin) and peak angle of internal friction 𝜙'peak. The generated regression models are in good agreement with published literature and can be considered as reliable for natural sands in Pakistan. These empirical correlations can save considerable time and efforts involved in laboratory and field testing.

Small Angle X-ray Scattering Studies on Deformation Behavior of Rubber Toughened Polycarbonate (소각 X-선 산란을 이용한 고무입자로 강인화된 폴리카보네이트의 변형에 관한 연구)

  • Cho, Kilwon;Choi, Jaeseung;Yang, Jaeho;Kang, Byoung Il
    • Journal of Adhesion and Interface
    • /
    • v.3 no.4
    • /
    • pp.19-26
    • /
    • 2002
  • In order to study the toughening mechanism of rubber modified polycarbonate, the sequence of development of micro-voids was investigated by real-time small angle X-ray scattering with Synchrotron radiation (SR-SAXS). The used test method was wedge test. The scattering intensity increases with increasing penetration depth of wedge, i.e. applied strain. The increase is due to the micro-void formation during deformation. This micro-void was uniformly developed in matrix and was different from large-void due to internal cavitation of rubber particle and/or debonding between rubber particle and polycarbonate matrix. The micro-void was developed at the critical strain and the radius of micro-void is around $600{\AA}$. Above the critical strain the size of micro-void remains almost constant with increasing applied strain. However, the population of micro-void increased with applied strain.

  • PDF

Two-Dimensional Thermo-Viscopiastic Finite Element Analysis of Free Forginf for Large Ingot Considerinf Internal Contact Treament on One Deforming Body (변형하는 동일물체간의 접촉처리를 고려한 대형강괴 자유단조의 2차원 열점소성 유한요소해석)

  • 박치용;양동열
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1995.10a
    • /
    • pp.102-108
    • /
    • 1995
  • Internal contact scheme between two free surfaces on one deforming body has been proposed by using the penalty method. It has been imposed to be internal boundary condition on two-dimensional thermo-viscoplastic finite element method so as to analyze one deforming body, which has two free surfaces penetrating each others. Analysis of side pressing with a circular void and a inclined elliptic hole have been carried out in order to verity the proposed contact scheme. A finite element code imposed internal boundary condition has been applied to two-dimensional analysis of free forging of large ingot with a void. Through the analysis, effects of working parameters in order to consolidate voids have been investigated.

  • PDF

Experimental Study on Correlation Analysis of Air-void, Air-spacing factor and Long-term Durability for Roller-compacted Concrete pavement (롤러 전압 콘크리트 포장의 공기량 및 기포간격계수와 장기 내구성의 상관관계 분석을 위한 실험적 연구)

  • Lee, Jun Hee;Lee, Seung Woo
    • International Journal of Highway Engineering
    • /
    • v.18 no.1
    • /
    • pp.63-72
    • /
    • 2016
  • PURPOSES : The use of roller-compacted concrete pavement (RCCP) is an environmentally friendly method of construction that utilizes the aggregate interlock effect by means of a hydration reaction and roller compacting, demonstrating a superb structural performance with a relatively small unit water content and unit cement content. However, even if an excellent structural performance was secured through a previous study, the verification research on the environmental load and long-term durability was conducted under unsatisfactory conditions. In order to secure longterm durability, the construction of an appropriate internal air-void structure is required. In this study, a method of improving the long-term durability of RCCP will be suggested by analyzing the internal air-void structure and relevant durability of roller-compacted concrete. METHODS : The method of improving the long-term durability involves measurements of the air content, air voids, and air-spacing factor in RCCP that experiences a change in terms of the kind of air-entraining agent and chemical admixture proportions. This test should be conducted on the basis of test criteria such as ASTM C 457, 672, and KS F 2456. RESULTS : Freezing, thawing, and scaling resistance tests of roller compacted concrete without a chemical admixture showed that it was weak. However, as a result of conducting air entraining (AE) with an AE agent, a large amount of air was distributed with a range of 2~3%, and an air void spacing factor ranging from 200 to $300{\mu}m$ (close to $250{\mu}m$) coming from PCA was secured. Accordingly, the freezing and thawing resistance was improved, with a relative dynamic elastic modulus of more than 80%, and the scaling resistance was improved under the appropriate AE agent content rate. CONCLUSIONS : The long-term durability of RCCP has a direct relationship with the air-void spacing factor, and it can be secured only by ensuring the air void spacing factor through air entraining with the inclusion of an AE agent.

Effect of Electrical Properties in the insulating Varnish due to Internal Voids (내부 보이드가 절연 바니시의 전기적 특성에 미치는 영향)

  • Park, Hyoung-Jun;Heo, Youn;Kim, Weon-Jong;Yoon, Hun-Ju;Shin, Jong-Yeal;Hong, Jin-Woong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2003.07a
    • /
    • pp.472-475
    • /
    • 2003
  • In this paper, insulating varnish has been used for field magnet and armature impregnated insulating material of electric locomotive and traction motor. When it was duplicated coating, it could be accuse internal void, and which could change electrical characteristics. We used to boundary elemental method of simulation tool, and improved optimal insulating design of insulating varnish according to measuring electric distribution in void of specimen.

  • PDF