• Title/Summary/Keyword: intermediate design variables

검색결과 37건 처리시간 0.024초

조향장치용 스플라인 샤프트 이형인발 공정변수 최적화 (Optimization of Process Variables of Shape Drawing for Steering Spline Shaft)

  • 이상곤;김성민;이선봉;김병민
    • 소성∙가공
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    • 제19권2호
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    • pp.132-137
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    • 2010
  • In the multi-pass shape drawing process, the appropriate process design is very important to produce sound products. The reduction ratio, die angle, and the intermediate die shape are very important process variable of the multi-pass shape drawing. The aim of this study is the determination of the reduction ratio, die angle, and the intermediate die shape of the 2 pass shape drawing process for producing steering spline shaft. In this study, FE analysis, Taguchi method, and ANN(artificial neural network) were applied to determine the appropriate reduction ratio, die angle, and intermediate die shape. After the determination of the process variables, FE analysis and drawing experiment were performed to evaluate the effectiveness of the determined process variables. The dimensional accuracy of the final drawn spline shaft was evaluated by using 3D surface profiler and 3D laser digitizing system.

콘크리트 거더 교량의 중간 격벽 영향에 관한 해석적 연구 (The Analytical Study for Effects of Intermediate Diaphragms in Concrete Girder Bridge)

  • 이호근;고성현;이규정;정원기;이재훈;이형준
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2000년도 가을 학술발표회 논문집(II)
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    • pp.839-844
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    • 2000
  • The research was conducted to investigate the effects of intermediate diaphragm in concrete girder bridge. The analytical variables consisted of various types(reinforced concrete and steel) and locations of intermediate diaphragm, slab thickness, girder spacing etc. Finite element analyses of the bridge model assuming simply support condition. The Vertical load distribution was determined to be essentially independent of type and location of intermediate diaphragms. Also, it is found that the practical design of intermediate diaphragm may be revised.

유전 알고리즘을 이용한 단조공정중 중간 공정 최적설계 (Optimal Intermediate Process Design in Forging by Genetic Algorithm)

  • 정제숙;황상무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 춘계학술대회논문집
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    • pp.155-158
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    • 1997
  • The investigation deals with of a intermediate process condition hving a bolt-shaped final product where it is required to extend tool-life in forging. In this study, optimization of the design variables is conducted by a genetic algorithm, where the fitness values are evaluated on the basis of FEM analysis model. The approach is applied to the determination of the intermediate process conditions which are optimal with regard to minimization of peak die pressure.

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Minimum Weight Design for Bridge Girder using Approximation based Optimization Method

  • 김종옥
    • 한국농공학회지
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    • 제37권E호
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    • pp.31-39
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    • 1995
  • Weight minimization for the steel bridge girders using an approximation based optimization technique is presented. To accomplish this, an optimization oriented finite element program is used to achieve continuous weight reduction until the optimum is reached. To reduce computational cost, approximation techniques are adopted during the optimization process. Constraint deletion as well as intermediate design variables and responses are also used for higher qualitv of approximations and for a better convergence rate. Both the reliability and the effectiveness of the underlying optimization method are reviewed.

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Approximate discrete variable optimization of plate structures using dual methods

  • Salajegheh, Eysa
    • Structural Engineering and Mechanics
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    • 제3권4호
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    • pp.359-372
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    • 1995
  • This study presents an efficient method for optimum design of plate and shell structures, when the design variables are continuous or discrete. Both sizing and shape design variables are considered. First the structural responses such as element forces are approximated in terms of some intermediate variables. By substituting these approximate relations into the original design problem, an explicit nonlinear approximate design task with high quality approximation is achieved. This problem with continuous variables, can be solved by means of numerical optimization techniques very efficiently, the results of which are then used for discrete variable optimization. Now, the approximate problem is converted into a sequence of second level approximation problems of separable form and each of which is solved by a dual strategy with discrete design variables. The approach is efficient in terms of the number of required structural analyses, as well as the overall computational cost of optimization. Examples are offered and compared with other methods to demonstrate the features of the proposed method.

The SIMP-SRV Method for Stiffness Topology Optimization of Continuum Structures

  • Zhou, Xiangyang;Chen, Liping;Huang, Zhengdong
    • International Journal of CAD/CAM
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    • 제7권1호
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    • pp.41-49
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    • 2007
  • In density-based topology optimization, 0/1 solutions are sought. Discrete topological problems are often relaxed with continuous design variables so that they can be solved using continuous mathematical programming. Although the relaxed methods are practical, grey areas appear in the optimum topologies. SIMP (Solid Isotropic Microstructures with Penalization) employs penalty schemes to suppress the intermediate densities. SRV (the Sum of the Reciprocal Variables) drives the solution to a 0/1 layout with the SRV constraint. However, both methods cannot effectively remove all the grey areas. SRV has some numerical aspects. In this work, a new scheme SIMP-SRV is proposed by combining SIMP and SRV approaches, where SIMP is employed to generate an intermediate solution to initialize the design variables and SRV is then adopted to produce the final design. The new method turned out to be very effective in conjunction with the method of moving asymptotes (MMA) when using for the stiffness topology optimization of continuum structures for minimum compliance. The numerical examples show that the hybrid technique can effectively remove all grey areas and generate stiffer optimal designs characterized with a sharper boundary in contrast to SIMP and SRV.

콘크리트 거더 교량의 중간격벽에 대한 구조실험 (Structural Tests for Effects of Intermediate Diaphragms in Concrete Girder Bridge)

  • 이규정;정원기;이재훈;강희철;이호근;이재혁
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2000년도 가을 학술발표회 논문집(II)
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    • pp.903-908
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    • 2000
  • The role of intermediate diaphragms in concrete girder bridge was studied by structural tests about 1/2 scale model of the typical design. The purpose of this research is understanding of the role of intermediate diaphragms which has been misused by vertical load distribution and misunderstood by design specification. Experimental variables included : location and number of intermediate diaphragms which were made by reinforced concrete or steel. Service load was applied the structure under static loads. Numerical analysis of the test bridge using solid element of finite element method was verified by comparison with the experimental results. Based on the results, in no case was an appreciable reduction in terms of vertical deflection.

The Role of S-Shape Mapping Functions in the SIMP Approach for Topology Optimization

  • Yoon, Gil-Ho;Kim, Yoon-Young
    • Journal of Mechanical Science and Technology
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    • 제17권10호
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    • pp.1496-1506
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    • 2003
  • The SIMP (solid isotropic material with penalization) approach is perhaps the most popular density variable relaxation method in topology optimization. This method has been very successful in many applications, but the optimization solution convergence can be improved when new variables, not the direct density variables, are used as the design variables. In this work, we newly propose S-shape functions mapping the original density variables nonlinearly to new design variables. The main role of S-shape function is to push intermediate densities to either lower or upper bounds. In particular, this method works well with nonlinear mathematical programming methods. A method of feasible directions is chosen as a nonlinear mathematical programming method in order to show the effects of the S-shape scaling function on the solution convergence.

순차적 실험계획법을 이용한 위상 최적 설계 (Sequential Design of Experiment Based Topology Optimization)

  • 송치오;박순옥;유정훈
    • 정보저장시스템학회논문집
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    • 제3권4호
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    • pp.178-182
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    • 2007
  • Topology optimization methods are classified into two methods such as the density method and the homogenization method. Those methods need to consider relationships between the material property and the density of each element in a design domain, the relaxation of the design space, etc. However, it is hard to apply on some cases due to the complexity to compose the design objective and its sensitivity analysis. In this paper, a modified topology optimization is proposed to assist designers who do not have mathematical or theoretical background of the topology optimization. In this study, optimal topology of structures can be achieved by the sequential design of experiment (DOE) and the sensitivity analysis. We conducted the DOE with an orthogonal array and the sensitivity analysis of design variables to determine sensitive variables used for connectivity between elements. The modified topology optimization method has advantages such as freedom from penalizing intermediate values and easy application with basic DOE concept.

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바닥 보 구조 기반 조인트 강성 조절법을 이용한 컴플라이언트 메커니즘의 설계 (Ground Beam Structure Based Joint Stiffness Controlling Method for the Design of Compliant Mechanism)

  • 김명진;장강원;김윤영
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2007년도 정기 학술대회 논문집
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    • pp.151-156
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    • 2007
  • Topology optimization has been widely used in many research areas due to its ability in providing intial designs for the problems with complex boundary conditions. This also has been useful in compliant mechanisms, but resulting layouts may not be immediately manufacturable because they usually consist of members with varying widths and shapes. Also, there occurs some numerical difficulties such as checkerboards or hinge patterns which result from 1-node connection, and intermediate values which make the manufacturing of the designed structure difficult. Though there are many remedies given to avoid this problems, they cannot be prevented. One may avoid this difficulty by employing uniform ground beams and explicit hinge joints. The proposed method is to connect uniform ground beams with elastic short-beam hinge joints. By choosing the widths of short beams as design variables, dominant deformations can occur mainly by flexible joints having intermediate widths. Unlike the conventional methods used for compliance minimization, intermediate widths must appear in compliant mechanism design problems. Also, the present approach does not encounter the problem of one-point hinges.

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