• Title/Summary/Keyword: interference element

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Forging Die Design using Ceramic Insert (세라믹 인서트를 이용한 단조 금형설계)

  • 권혁홍
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.9-17
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    • 2000
  • The use of ceramic inserts in steel forging tools offers significant technical and economic advantages over other materi-als of manufacture. These potential benefits can however only be realised by optimal design of the tools so that the ceramic insert are not subjected to stresses that led to their premature failure. In this paper the data on loading of the tools is determined from a commercial forging simulation package as the contact stress distribution on the die-workpiece interface and as temperature distributions in the die. This data can be processed as load input data for a finite-element die-stress analysis. Process simulation and stress analysis are thus combined during the design and a data exchange program has been developed that enables optimal design of the dies taking into account the elastic detections generated in shrink fitting the die inserts and that caused by the stresses generated in the forging process. The stress analysis of the dies is used to determine the stress conditions on the ceramic insert by considering contact and interference effects under both mechanical and thermal loads. Simulation results have been validated as a result of experimental investigation. Laboratory tests on ceramic insert dies have verified the superior performance of the Zirconia and Silicon Nitride ceramic insert in order to prolong maintenance life.

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A High Performance Solenoid-Type MEMS Inductor

  • Seonho Seok;Chul Nam;Park, Wonseo;Kukjin Chun
    • JSTS:Journal of Semiconductor Technology and Science
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    • v.1 no.3
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    • pp.182-188
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    • 2001
  • A solenoid-type MEMS inductor with a quality factor over 10 at 2 GHz has been developed using an electroplating technique. The integrated spiral inductor has a low Q factor due to substrate loss and skin effects. It also occupies a large area compared to the solenoid-type inductor. The direction of flux of the solenoid-type inductor is parallel to the substrate, which can lower the substrate loss and other interference with integrated passive components. To estimate the characteristics of the proposed inductor over a high frequency range, the 3D FEM (Finite Element Method) simulation is used by using the HFSS at the Ansoft corporation. The electroplated solenoid-type inductor is fabricated on a glass substrate step by step by using photolithography and copper electroplating. The fabrication process to improve the quality factor of the inductor is also developed. The achieved inductance varies within a range from 0.5 nH to 2.8 nH, and the maximum Q factor is over 10.

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Controllable Band-Notched Slot Antenna for UWB Communication Systems

  • Kueathaweekun, Weerathep;Anantrasirichai, Noppin;Benjangkaprasert, Chawalit;Nakasuwan, Jintana;Wakabayashi, Toshio
    • ETRI Journal
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    • v.34 no.5
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    • pp.674-683
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    • 2012
  • We propose a slot antenna consisting of a rectangular slot on the ground plane, fed by a microstrip line with a rectangular-ring-shaped tuning stub that can be deployed in ultra-wideband (UWB) communication systems to avoid interference with wireless local area network (WLAN) communication. Our antenna can achieve a single band-notched property from the 5 GHz frequency to the 6 GHz frequency owing to a controllable band notch that uses L- and J-shaped parasitic elements. The antenna characteristics can be modified to tune the band-notched property (4 GHz to 5 GHz or 6 GHz to 7 GHz) and the bandwidth of the band notch (1 GHz to 2 GHz). Furthermore, the shifted notch with enhanced width of the band notch from 1 GHz to 1.5 GHz is described in this paper. The UWB slot antenna and L- and J-shaped parasitic elements also provide the band-rejection function for reference in the WiMAX (3.5 GHz) and WLAN (5 GHz to 6 GHz) regions of the spectrum. Experiment results evidence the return loss performance, radiation patterns, and antenna gains at different operational frequencies.

Laser-induced Damage to Polysilicon Microbridge Component

  • Zhou, Bing;He, Xuan;Li, Bingxuan;Liu, Hexiong;Peng, Kaifei
    • Current Optics and Photonics
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    • v.3 no.6
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    • pp.502-509
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    • 2019
  • Based on the typical pixel structure and parameters of a polysilicon uncooled bolometer, the absorption rate of a polysilicon microbridge infrared detector for 10.6 ㎛ laser energy was calculated through the optical admittance method, and the thermal coupling model of a polysilicon microbridge component irradiated by far infrared laser was established based on theoretical formulas. Then a numerical simulation study was carried out by means of finite element analysis for the actual working environment. It was found that the maximum temperature and maximum stress of the microbridge component are approximately exponentially changing with the laser power of the irradiation respectively and that they increase monotonically. The highest temperature zone of the model is gradually spread by the two corners of the bridge surface that are not connected to the bridge legs, and the maximum stress acts on both sides of the junction of the microbridge legs and the substrate. The mechanism of laser-induced hard damage to polysilicon detectors is the melting damage caused by high temperature. This paper lays the foundation for the subsequent study of the interference mechanism of the laser on working state polysilicon detectors.

Development of 6-axis force/moment sensor for a humonoid robot (인간형 로봇을 위한 6축 힘/모멘트센서 개발)

  • Kim, Gab-Soon;Shin, Hyi-Jun
    • Journal of Sensor Science and Technology
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    • v.16 no.3
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    • pp.211-219
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    • 2007
  • This paper describes the development of 6-axis force/moment sensor for a humanoid robot. In order to walk on uneven terrain safely, the robot's foot should perceive the applied forces Fx, Fy, Fz and moments Mx, My, Mz to itself, and be controlled by the foot using the forces and moments. Also, in order to grasp unknown object safely, the robot's hand should perceive the weight of the object using the mounted 6-axis force/moment sensor to its wrist, and be controlled by the hand using the forces and moments. Therefore, 6-axis force/moment sensor should be necessary for a humanoid robot's hand and foot. In this paper, 6-axis force/moment sensor for a humanoid robot was developed using many PPBs (parallel plate-beams). The structure of the sensor was newly modeled, and the sensing element of the sensor was designed using theoretical analysis. Then, 6-axis force/moment sensor was fabricated by attaching strain-gages on the sensing elements, and the characteristic test of the developed sensor was carried out. The rated outputs from theoretical analysis agree well with the results from the experiments.

Application of Phase-shifting Method using fourier Transform to Measurement of In-plane Displacement by Speckle Interferometry

  • Kim, Myung-Soo;Baek, Tae-Hyun;Morimoto, Yoshiharu;Fujigaki, Motoharu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.3
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    • pp.171-177
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    • 2005
  • Phase-shifting method using Fourier transform (PSM/FT) has been applied to measurement of in-plane displacement of a specimen. Thirty-two interference fringe patterns each of which has different phase of ${\pi}/16$ radian have been gathered from a specimen with in-plane displacement. Low-pass filtering by 2-D Fourier transform is used to suppress spatial noise of the fringe patterns. ${\alpha}-directional$ Fourier transform for PSM/FT is performed by use of the low-pass filtered 32 fringe patterns. Two kinds of specimens are used for experiment. One is a rectangular steel plate and the other one is a rectangular steel plate containing a circular hole at the center. In-plane displacement of each specimen is measured by PSM/FT, and calculated by finite element method (ANSYS) for comparison. The results are quite comparable, so that PSM/FT can be applied to measurement of in-plane displacement.

Buckling and Vibration Characteristics of the Capsule for Nuclear Fuel Irradiation Test (핵연료 조사시험용 캡슐 구조물의 좌굴 및 진동특성)

  • 강영환;김봉구;류정수;김영진;최명환
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.125-130
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    • 2004
  • The vibration and buckling characteristics of the capsule for fuel irradiation test are studied. The natural frequencies of the capsule in air and under water are obtained by modal testing and finite element(FE) analysis using ANSYS program, and accelerations with flow are measured to estimate the compatibility with the operation requirement of the HANARO reactor. The experimental fundamental frequency of the capsule in the x and z direction is 8.5Hz and 8.75Hz in air, and 7.5Hz and 7.75Hz under water, respectively. The maximum amplitude of accelerations under the normal operating condition is measured as 11.0m/s$^2$ that is within the allowable vibrational limit(18.99m/s$^2$) of the reactor structure. Also, the maximum displacement at 100% flow is calculated as 0.13mm which is not interference with other nearby structures. FE analysis results show that the natural frequencies are found to be similar to those of the modal testing when three supporting parts are considered as simply supported conditions. From the buckling analysis, when the loading tool is applied, the critical buckling load of the capsule is 233N.

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Study on the Optimum Design of the Insert Ring and Shrunk Ring of the Cold Forging Die for an Automotive Wheel Nut (자동차 휠 너트용 냉간단조 금형에서 인서트링과 보강링의 최적 설계에 관한 연구)

  • Lee, K.S.;Kim, G.Y;Ahn, Y.S.
    • Transactions of Materials Processing
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    • v.27 no.3
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    • pp.165-170
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    • 2018
  • In order to increase the lifetimes of cold forging dies, insert rings are generally used. In this study, an insert ring and shrunk ring of the flange upsetting die were designed for the cold forging of an automotive wheel nut. The Stress distribution occurring in the die during forging was simulated using a commercial finite element analyzing program. The effects of the fitting interference and inclined angle of the insert ring on the compressive stress of the die inside were also investigated. The simulated data were compared with the real lifetimes of the forging dies. The maximum compressive stress acting on the edge of a forging die should have the most influence on die lifetime, an idea which could help develop the die design with the longest lifetime. The design of the most optimal forging die with the longest lifetime is made possible by analyzing the maximum inner pressure and principal stress between the shrunk ring and insert ring.

Vegetation Management Units and Its Landscape Structures of Mt. Cheolma, in Incheon City, Korea

  • Cho, Hyun-Je;Cho, Je-Hyung
    • 한국생태학회:학술대회논문집
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    • 2002.08a
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    • pp.71-77
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    • 2002
  • For landscape ecological management of the isolated forestlands in Incheon city located in the western tip of South Korea, the forest vegetation of Mt. Cheolma was classified phytosciologically and mapped out its spatial distribution at a scale of 1:5,000. Characteristics of forest landscape structures were discussed in terms of the number and size of patches obtained by analyzing vegetation map. Units to manage the forest vegetation were categorized into eighteen communities, seventeen groups, and sixteen subgroups. Landscape elements were classified into five types: secondary vegetation, introduced vegetation for forestry (IVF), introduced vegetation for agriculture (IVA), and other elements. Two hundred and ninety-three forest landscape patches covers 443.3ha of which IVF accounted for 316.8ha(71.5%), the largest portion, secondary vegetation for f01.2ha(22.8%), IVA for 6.2ha(1.4%), and others for 19.1ha(4.3%). The ratio of natural forest elements of 31.9% showed that this area was mainly comprised of artificially introduced vegetation, such as Robinia pseudoacacia plantation and Pinus rigida plantation. Forest landscape patches have a mean area of 4.5ha, a density of 66.1/100ha, and a diversity index of 0.87. It was estimated that differentiation of patches recognized in community level would be related to human interference and those in subordinate level to natural processes.

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Design and Fabrication of a Mass-spring System for the Force-balance Servo Accelerometer (힘평형 서보 가속도계의 질량지지 장치 설계 및 제작)

  • Kim, Young-Dam;Go, Young-Jun;Nam, Hyo-Duk;Lee, Doo-Hee;Chang, Ho-Gyeong
    • The Journal of the Acoustical Society of Korea
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    • v.20 no.5
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    • pp.14-20
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    • 2001
  • The mass-spring system with four arms for the force-balance servo accelerometer was designed and fabricated. The response characteristics of a mass-spring system was calculated with the change of arms thickness and seismic mass by the finite element method (FEM). Furthermore, the response characteristics of accelerometer was measured using the change of interference pattern and response voltage value by Michelson interferometer. The response characteristics with changing length and thickness of arm was changed drastically, and changing seismic mass was minor effect for the response characteristics of mass-spring system. The measured resonant frequencies have good agreement with that of numerical analysis within 5% range.

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