• Title/Summary/Keyword: inspection machine

Search Result 603, Processing Time 0.027 seconds

A Study of the Comparison for Performance Advancement of Seam Tracking in Gas Metal Arc Welding (가스 메탈 아크 용접에서 추적성능 향상을 위한 성능 비교 연구)

  • Lee, Jeong-Ick
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.16 no.1
    • /
    • pp.9-18
    • /
    • 2007
  • There have been continuous efforts for automation of joint tracking system. This automation process is mainly used to do in root pass of gas metal arc welding in the field of heavy industry and shipbuilding etc. For automation, it is important using of vision sensor. Welding robot with vision sensor is used for weld seam tracking on welding fabrication. Recently, it is used to on post-weld inspection for weld quality evaluation. For real time seam tracking, it is very important role in vision process technique. Vision process is included in filtering and thinning, segmentation processing, feature extraction and recognition. In this paper, it has shown performance comparison results of seam tracking for real time root pass on gas metal arc welding. It can be concluded better segment splitting method than iterative averaging technique in the performance results of seam tracking.

The Abnormal Condition Monitoring of Rotary Compressor using Acoustic Emission (AE 신호를 이용한 회전형 압축기의 이상상태 감시)

  • Lee Kam-Gyu;Jung Ji-Hong;Kim Jeon-Ha;Kang Myung-Chang;Kim Jeong-Suk
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.13 no.5
    • /
    • pp.118-123
    • /
    • 2004
  • The compressor has one of important roles in refrigeration cycle and it determines refrigeration efficiency and quality This paper aims to monitor rotary compressors for room air conditioners by using Acoustic Emission(AE) technique. The reliability of rotary compressors has been evaluated through visual inspection on them after long term test. This paper describes methods for acquisition and processing AE raw signal to monitor the state of rotary compressor. A detecting method of abnormal compressor in real time is suggested and special-purpose monitoring system which can be applied to automatic manufacturing line is developed using one-chip microprocessor at low cost.

Development of Monitoring System for Inspection of Polarization Optical Fiber (편광 유지형 광섬유의 검사 모니터링 시스템 개발)

  • Kim, Jae-Yoel;Lim, Jong-Han
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.16 no.5
    • /
    • pp.145-150
    • /
    • 2007
  • Optical communication according to request of technology of communications and optical fiber to be full filed faster communication and pass over transmission capacity limit per unit area, per unit hour appeared, and this optical fiber acts the biggest role to influence performance of optical communication network. Optical fiber(PMF Polarization Maintaining Fiber) is used, and is used by electric field measurement, self-discipline measurement, sensor(Sensor) Department by high definition measure such as thermometry and storehouse component that use because make broad sense status and polarized light information in passageway and union with storehouse integrated circuit etc. that use broad sense interference developing could transmit in state that keep transmitting broad sense plane of polarization is polarized light existence. Also, research is developed by optical fiber for Coherent communication recently.

A Design for the Automated Process of LCD Module Assembly Line (LCD 모듈 조립라인의 공정 자동화 설계)

  • Song, Chun-Sam;Kim, Joo-Hyun;Kim, Jong-Hyeong
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.16 no.5
    • /
    • pp.162-165
    • /
    • 2007
  • TFT-LCD process has two advantages as compared with the semiconductor-process. It is that cycle time is short and number of the final products are small. But it needs complicated inspection / assembly line to be treated manually and much higher labor costs in the TFT-LCD process. Also, It is necessary to build PICS(Production Information and Control System) which is automated and intelligent. In this paper, an automated process of LCD module assembly line that can increase productivity and reduce the cost of production to strengthen the competitiveness corresponding with global market is planned in comparison with its manual/semi-auto. It is noted that The automated line for COG$\sim$FOG process replacing with the existing facilities had the following effects; the productivity is increased to about 1.5 times and labor cost reduced 85%. In addition, whole assembly line can be short and simple.

A Study on the Structural Dynamic Modification of Sub-structure of Clean Room Considering Vibration Criteria (반도체 초정밀장비의 진동허용규제치를 고려한 지지구조의 동특성 개선에 관한 연구)

  • 손성완;이홍기;백재호
    • Journal of the Semiconductor & Display Technology
    • /
    • v.2 no.2
    • /
    • pp.25-30
    • /
    • 2003
  • In the case of a vibration sensitive equipment, it require a vibration free environment to provide its proper function. Especially, lithography and inspection device, which have sub-nanometer class high accuracy and resolution, have come to necessity for producing more improved Giga Class semi conductor wafers. This high technology equipments require very strict environmental vibration criteria in proportion to the accuracy of the manufacturing. In this paper, the dynamic analysis and modal test were performed to evaluate the dynamic properties of the constructing clean room structure. Based on these results, a structural dynamic modification(SDM) were required to satisfiy the vibration allowable limit for pression machine. Therefore, in order to improve the dynamic stiffness of clean room structure, the VSD system which can control the force applied on structure, were adopted and its utility were proved from dynamic test results of the improved structure after a modification work.

  • PDF

Overall Vibration Values for Reliable Wind Turbines - The New VDI 3834 and the New ISO 10816-21 Guideline Close a Gap - Less Vibration is Better -

  • Becker, Edwin
    • Journal of KSNVE
    • /
    • v.22 no.4
    • /
    • pp.28-32
    • /
    • 2012
  • Condition-based maintenance on wind turbines not only involves maintenance, but also encompasses servicing, inspection, measurement and evaluation of the condition of the unit. The current condition can be evaluated on the basis of machine-specific overall vibration values. Until now, overall vibration values had not been defined for wind turbines. In fact, ISO 10816-3 explicitly excludes wind power plants. The new VDI 3834 closes this gap shown in Sheet 1: Vibration values for wind turbines up to 3 MW. In addition to the new VDI 3834 is the ISO 10816-21 in preparation. The author of the article Dr. Edwin Becker is the nominated expert for Germany.

A Study on Vision System Design for Automatic Inspection of Steam Generator in Nuclear Power Plants (원전 스팀제너레이터 세관 자동검사용 로봇 비젼시스템 설계에 관한 연구)

  • 서운학
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 1999.10a
    • /
    • pp.571-578
    • /
    • 1999
  • In this paper, we propose a new approach to the development of the automatic vision system to examine and repair the steam generator tubes at remote distance. In nuclear power plants, workers are reluctant of works in steam generator because of the high radiation environment and limited working space. It is strongly recommended that the examination and maintenance works be done by an automatic system for the protection of the operator from the radiation exposure. Digital signal processors are used in implementing real time recognition and examination of steam generator tubes in the proposed vision system. Performance of proposed digital vision system is illustrated by simulation and experiment for similar steam generator model.

  • PDF

Development of 3D Measuring System using Spherical Coordinate Mechanism by Point Laser Sensor (포인트 레이저 센서를 이용한 구면좌표계식 3차원 형상측정시스템 개발)

  • 맹희영;성봉현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2004.10a
    • /
    • pp.201-206
    • /
    • 2004
  • Laser scanner are getting used for inspection and reverse engineering in industry such as motors, electronic products, dies and molds. However, due to the lack of efficient scanning technique, the tasks become limited to the low accuracy purpose. The main reasons for this limitation for usefulness are caused from the optical drawback, such as irregular reflection, scanning direction normal to measuring surface, the influence of surface integrity, and other optical disturbances. To overcome these drawback of laser scanner, this study propose the mechanism to reduce the optical trouble by using the 2 kinds of rotational movement axis and by composing the spherical coordinate to scanning the surface keeping normal direction consistently. So, it could be designed and interfaced the measuring device to realize that mechanism, and then it could acquisite the accurate 3D form cloud data. Also, these data are compared with the standard master ball and the data acquisited from the touch point sensor, to evaluate the accuracy and stability of measurement and to demonstrate the implementation of an dental tooth purpose system

  • PDF

The Performance Comparison of Classifier Algorithm for Pattern Recognition of Welding Flaws (용접결함의 패턴인식을 위한 분류기 알고리즘의 성능 비교)

  • Yoon, Sung-Un;Kim, Chang-Hyun;Kim, Jae-Yeol
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.15 no.3
    • /
    • pp.39-44
    • /
    • 2006
  • In this study, we nodestructive test based on ultrasonic test as inspection method and compared backpropagation neural network(BPNN) with probabilistic neural network(PNN) as pattern recognition algorithm of welding flasw. For this purpose, variables are applied the same to two algorithms. Where, feature variables are zooming flaw signals of reflected whole signals from welding flaws in time domain. Through this process, we confirmed advantages/disadvantages of two algorithms and identified application methods of two algorithms.

A Study on the Optimal Design of Hydraulic Cab Tilting System by the Genetic Algorithm (유전자 알고리즘에 의한 전동 유압 CAB TILTING SYSTEM의 최적설계에 관한 연구)

  • 김수태;김진한;정상원;김규탁;이호길
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2004.10a
    • /
    • pp.67-72
    • /
    • 2004
  • Generally, the commercial truck has the hydraulic cab tilting system which absorb the vibrations and impacts of the cab. The cab tilting system is equipped for the maintenance and inspection of truck. And it is very important to help user's feeling of driving and convenience. But when the truck cab is tilted, existing model has serious problem of vibration. To satisfy customer's requirements for convenience, it is necessary to improve the hydraulic truck cab tilting system. In this study, the optimization of cab tilting system is carried out by using the G.A to reduce the vibration. The results show that the vibration is reduced and the mean velocity of tilting is improved. In conclusion the improved cab tilting system can be designed and the possibility of optimal design for cab tilting system by using the GA is testified.

  • PDF