• Title/Summary/Keyword: inspection machine

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A Study on Measurement Uncertainty of 3-dimensional Coordinate Measuring Machine used for Inspection of Precision Machined parts (정밀가공 부품 검사에 사용되는 3차원측정기의 측정불확도 연구)

  • Lee Gab Jo;Oh Sang Lok;Kim Jong Kwan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.2
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    • pp.55-61
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    • 2005
  • The machining Parts must be Produced within the specification of drawing and those will be able to meet faction and efficiency. At that time, it is very important not only precision machine and machining technique but also the measurement technique. So, the improvement of measurement technique is to be joined together at once with improvement of machining technique. Finally, the quality and value of the parts are decided by precision measurement. This paper aims to study on the measurement uncertainty when the machined parts are inspected with 3-dimensional coordinate measuring machine. The objectives remove an error of measurement and remove a quality of mass products.

Modules Design of Automatic Measuring Software for Pocket/Web in Mould for Plastic Float (플라스틱 부표 금형의 포켓/웹에 대한 자동계측 소프트웨어 모듈설계)

  • Kim, Ok-Sam
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.40 no.2
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    • pp.126-131
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    • 2004
  • On-machine automatic measuring software from 3-D solid modeler is generally applied to assess the functional performance of a final produce for computer numerical control (CNC) machine. Automatic measuring software may also be performed on individual components of CNC machine in which some functional aspect of the component must be examined and cannot be implicity determined by means of a mechanical inspection. The manufacturing specialist, combined with the appropriate software simulation, can not only create the commands to drive the virtual measuring but also can check for mistakes by viewing the computer graphics simulation of the tool cutting sequence.

The Study on Table Deflection by Stationary State and Feedrate at Loaded (하중 적재시 정지상태 및 이송시 하중에 따른 테이블 처짐에 관한 연구)

  • Lee Seung Soo;Kim Min Ju;Kim Soon Kyung;Seo Sang Ha;Jeon Eon Chan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.6
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    • pp.41-47
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    • 2004
  • This study is aimed to measure the deflection of loaded table on machine tool. The deflection rate is measured then the table is in a stationary state and is moved. In conclusion we have found that the more load increases, the more the table deflections. Also, we have found that the deflection rate increases in accordance with the speed of movement. Therefore, we have concluded that inspection of machine tool should be done considering the weight of load and the speed of movement. However, since the condition of accuracy test for domestic brand of machine tool is defined as unloaded case, measures should be explored only for loaded case.

A Study on Measurement Uncertainty of CMM used for Inspection of Precision Machined parts. (정밀가공 부품 검사에 사용되는 삼차원측정기의 측정불확도 연구)

  • 이갑조;오상록;김종관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.3-9
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    • 2004
  • The machining parts must be produced within the specification of drawing and those will be able to meet function and efficiency. At that time. it is necessary not only precision machine or machining technique but also the measurement technique is very important. So. the improvement of precise measurement technique is to be joined together at once with improvement of product technique. Finally. he quality and value of the parts are decided by precision measurement. This paper aims to study on he measurement uncertainty when the machined parts are inspected with 3-dimensional coordinate measuring machine. The objectives are to remove an error of measurement and to improve quality and productivity of the mass products.

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Optimal buffer size control of serial production lines with quality inspection machines

  • Han, Man-Soo;Lim, Jong-Tae
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10a
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    • pp.350-353
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    • 1996
  • In this paper, based on the performance analysis of serial production lines with quality inspection machines, we develope an buffer size optimization method to maximize the production rate. The total sum of buffer sizes are given and a constant, and under this constraint, using the linear approximation method, we suggest a closed form solution for the optimization problem with an acceptable error. Also, we show that the upstream and downstream buffers of the worst performance machine have a significant effect on the production rate. Finally, the suggested methods are validated by simulations.

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Bare Glass Inspection System using Line Scan Camera

  • Baek, Gyeoung-Hun;Cho, Seog-Bin;Jung, Sung-Yoon;Baek, Kwang-Ryul
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1565-1567
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    • 2004
  • Various defects are found in FPD (Flat Panel Display) manufacturing process. So detecting these defects early and reprocessing them is an important factor that reduces the cost of production. In this paper, the bare glass inspection system for the FPD which is the early process inspection system in the FPD manufacturing process is designed and implemented using the high performance and accuracy CCD line scan camera. For the preprocessing of the high speed line image data, the Image Processing Part (IPP) is designed and implemented using high performance DSP (Digital signal Processor), FIFO (First in First out), FPGA (Field Programmable Gate Array) and the Data Management and System Control part are implemented using ARM (Advanced RISC Machine) processor to control many IPP and cameras and to provide remote users with processed data. For evaluating implemented system, experiment environment which has an area camera for reviewing and moving shelf is made.

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A Welding Inspection of Small-sized Metalized Film Capacitor with Large Capacity (소형.대용량 Metalized Film Capacitor의 용접 오차 검출 개발)

  • Jeong, Won-Young;Oh, Choon-Suk;Ryu, Young-Kee;Lim, Jong-Seul;Lee, Seo-Young
    • Proceedings of the KIEE Conference
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    • 2004.11c
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    • pp.135-137
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    • 2004
  • In this study we'll deal with the small-sized metalized film capacitors with large capacity which head have $5mm{\times}5mm{\times}2.5mm$ dimension. The lead wire is used to weld at both sides of capacitors. At that time the position gap between the welding machine and lead wire supplier would cause the welding error. Also, during the tapping processing of metalized film capacitors, the interval error among the capacitors, the length error of lead frame attached at the capacitors, and the straightness distortion of the lead frame could happen. As mentioned, four kinds of error parameters will be measured and analyzed by using the automatic visual inspection system that is implemented with CCD camera, optical parts, background lighting, and image processing algorithms. Finally we are able to achieve success rate above 99% to detect the welding faults of capacitors in the field test.

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A Multiple Threshold Selection Algorithm Based on Maximum Fuzzy Entropy for the Final Inspection of Flip Chip BGA (플립 칩 BGA 최종 검사를 위한 최대퍼지엔트로피 기반의 다중임계값 선정 알고리즘)

  • 김경범
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.202-209
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    • 2004
  • Quality control is essential to the final product in BGA-type PCB fabrication. So, many automatic vision systems have been developed to achieve speedy, low cost and high quality inspection. A multiple threshold selection algorithm is a very important technique for machine vision based inspection. In this paper, an inspected image is modeled by using fuzzy sets and then the parameters of specified membership functions are estimated to be in maximum fuzzy entropy with the probability of the fuzzy sets, using the exhausted search method. Fuzzy c-partitions with the estimated parameters are automatically generated, and then multiple thresholds are selected as the crossover points of the fuzzy sets that form the estimated fuzzy partitions. Several experiments related to flip chip BGA images show that the proposed algorithm outperforms previous ones using both entropy and variance, and also can be successfully applied to AVI systems.

Automated Inspection/Measuring System for Automotive Press Line (자동차 프레스공정의 자동검사/계측시스템)

  • 정원;신현명;박종락
    • Journal of the Korean Operations Research and Management Science Society
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    • v.16 no.2
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    • pp.79-79
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    • 1991
  • This paper presents an automated visual inspection/measuring system for the door inner panel manufacturing process. The main objective of this research is to develop inspection applications with a machine vision system related to the determination or quantification of parameters such as dimension, shape, quality of surfaces, number of holes in a panel, and presence or absence of specific features. For quality measurements, we showed a subpixel image processing technology that will improve the consistency of results and level of precision. Also presented is a data analysis method th detect process shifts so that corrective action can be undertaken before more defective units are manufactured.

Development of Precision Vision Inspection System for Micro Optical Parts using a New Optical Probe Implemented to have Multiple Fields of Views (다중광학창을 가진 광학소자 자동 검사 시스템 개발)

  • 이일환;이기수;박희재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.105-109
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    • 2001
  • The micro optical parts such as ferrules are required to be manufactured within very small tolerances, as the slight deviation of the tolerance would give very large amount of loss in communication efficiency. For efficient optical communication, outer diameter, fiber diameter, fiber separation and eccentricity are significant parameters to be inspected., Thus we developed an automatic inspection system to evaluate shape parameters of the optical fiber connectors(ferrule) upto submicron accuracy using machine vision. new optical probe of multi fields of views has been developed and the image processing and data analysis algorithms have been complemented in real time basis. The developed system is successfully used in the practical ferrule manufacturing industry, and about 0.1$\mu\textrm{m}$ accuracy can be obtained with very fast inspection time.

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