• Title/Summary/Keyword: inorganic composites

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Improved Corrosion and Abrasion Resistance of Organic-Inorganic Composite Coated Electro-galvanized Steels for Digital TV Panels

  • Jo, Du-Hwan;Noh, Sang-Geol;Park, Jong-Tae;Kang, Choon-Ho
    • Corrosion Science and Technology
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    • v.14 no.5
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    • pp.213-217
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    • 2015
  • Recently, household electronic industries require environmentally-friendly and highly functional steels in order to enhance the quality of human life. Customers especially require both excellent corrosion and abrasion resistant anti-fingerprint steels for digital TV panels. Thus POSCO has developed new functional electro-galvanized steels, which have double coated layers with organic-inorganic composites on the zinc surface of the steel for usage as the bottom chassis panel of TVs. The inorganic solution for the bottom layer consists of inorganic phosphate, magnesium, and zirconium compounds with a small amount of epoxy binder, and affords both improved adhesion properties by chemical conversion reactions and corrosion resistance due to a self-healing effect. The composite solution for the top layer was prepared by fine dispersion of organic-inorganic ingredients that consist of a urethane modified polyacrylate polymer, hardener, silica sol and a titanium complex inhibitor in aqueous media. Both composite solutions were coated on the steel surface by using a roll coater and then cured through an induction furnace in the electro-galvanizing line. New anti-fingerprint steel was evaluated for quality performance through such procedures as the salt spray test for corrosion resistance, tribological test for abrasion resistance, and conductivity test for surface electric conductance regarding to both types of polymer resin and coating weight of composite solution. New composite coated anti-fingerprint steels afford both better corrosion resistance and abrasion properties compared to conventional anti-fingerprint steel that mainly consists of acrylate polymers. Detailed discussions of both composite solutions and experimental results suggest that urethane modifications of acrylate polymers of composite solutions play a key role in enhanced quality performances.

Evaluation of an Organic-Inorganic Hybrid Insulation Material using an Inorganic Filler and Polyurethane with a Foaming Condition (무기질 충진재와 폴리우레탄을 활용한 유·무기 복합 단열소재의 발포조건에 따른 특성 평가)

  • Noh, Hyun-Kyung;Song, Hun;Chu, Yong-Sik;Park, Ji-Sun;Lee, Jong-Kyu
    • Journal of the Korean Ceramic Society
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    • v.49 no.6
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    • pp.654-658
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    • 2012
  • In this work, the properties of an organic-inorganic hybrid insulating material using an inorganic filler and polyurethane foam with different foaming conditions were investigated. At weight ratios of polyol and isocyanate of 1 to 1.2 good foaming properties were noted. In addition, an addition of 0.4 g of water, 0.1 g of surfactant, and 0.1 g of catalyst with respect to the composites of polyol at 5 g and isocyanate at 6 g showed the lowest apparent density and thermal conductivity. The pore size was smaller in the organic-inorganic hybrid foaming body with an increase in the $CaCO_3$ addition amount. Moreover, the apparent density and thermal conductivity were increased when the added amount of $CaCO_3$ increased. Increasing the amount of $CaCO_3$ powder is expected to improve the flame retardant capabilities; however, doing this tends to increase the apparent density and thermal conductivity.

Development of flame retardant materials utilizing recycled polypropylene and inorganic waste (재활용(再活用) 폴리프로필렌과 무기계(無機界) 폐기물(廢棄物)을 이용(利用)한 난연성(難燃性) 소재(素材) 개발(開發))

  • Chun, Byoung-Chul;Cho, Tae-Keun;Park, Hyun-Gue;Choi, Hyung-Joon;Chung, Yong-Chan;Jeon, Ho-Seok
    • Resources Recycling
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    • v.16 no.4
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    • pp.17-26
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    • 2007
  • Inorganic shell powder waste was added to recycled polypropylene(COPP), and its effect on the mechanical properties and flammability was investigated. Compatibilizer(Polytail H) was added to improve mechanical properties of COPP/shell composites. Also three different flame retardants($Al_2O_3$, DBDPO, $Sb_2O_3$) were added to improve flammability. Experimental results indicated that addition of compatibilizer resulted in an improved mechanical properties, and especially impact strength approached that of 100 wt% COPP. Addition of flame retardant did not result in decreased mechanical properties. UL-94 flammability test indicated that COPP/shell composite did not show good flame retardancy, however, in the case of COPP/shell composites containing flame retardant showed good flammability. flammability was found $Sb_2O_3>Al_2O_3>DBDPO$ in this order. Finally, UL-94 V-0 grade was found in COPP/shell composite with $Al_2O_3$, compatibilizer, and 40 wt% shell, and COPP/shell composites with $Sb_2O_3$.

An Experimental Study on Crack Self-Healing and Mechanical Recovery Performance of Cement Composites Materials Using Encapsulated Expandable Inorganic Materials based Solid Healing Materials (캡슐화된 팽창성 무기재료 기반 고상 치유재 활용 시멘트 복합재료의 균열 자기치유 및 역학적 회복성능에 관한 실험적 연구)

  • Choi, Yun-Wang;Nam, Eun-Joon;Kim, Cheol-Gyu;Oh, Sung-Rok
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.1
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    • pp.92-100
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    • 2022
  • In this paper, to evaluate the effect of SC on the crack self-healing performance and mechanical recovery performance of cement composites, encapsulated intumescent inorganic material-based solid healing materials were prepared. SC was mixed with cement composite materials to evaluate the basic properties, permeability test, and load reload test. SC slightly improved the flow of cement composites, and the compressive strength decreased by about 10 %. Also, the flexural strength decreased by about 30 %. It was found that when SC was mixed with the cement composite material by 5 %, the crack self-healing rate of Plain was improved by about 𝜟10 %. As a result of the load reload test, it was found that the mechanical recovery rate of Plain was improved by about 𝜟20 %. In addition, as a result of analyzing the correlation between the crack self-healing rate and the mechanical recovery rate by the load reload test, it is judged that the healing area of the Plain can be increased due to SC.

A study on the synthesis and characterization of PI/$\textrm{TiO}_2$ nano-composite (폴리이미드/$\textrm{TiO}_2$ 나노 복합재의 합성 및 특성에 관한 연구)

  • 이중희;이봉신;허석봉
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.137-140
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    • 2001
  • Oragnic/inorganic hybrid materials prepared by sol-gel method have rapidly become a fasci nating research field in materials science. In this study, Polyimide/$\textrm{TiO}_2$ composites were synthesized from nano-sized anatase $\textrm{TiO}_2$ and two types of Polyimide (BTDA-PPD, PMDA-ODA) by Sol-gel method. Nano-sized $\textrm{TiO}_2$ particles were prepared from $\textrm{TiOEt}_4$ solution. The composites were charcaterized by using XRD, TGA, IR, TEM, and Atomic Force Microscope(AFM). $\textrm{TiO}_2$ nano particles were dispersed well in polyimide matrix and the thermal stability of polyimide was improved with $\textrm{TiO}_2$ nano-sized particles.

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Characterization of Polymer and Nano-MMT-composite as Binder of Recycled-Pet Polymer Concrete (폴리머콘크리트의 결합제로서 PET재활용 폴리머와 나노 MMT 복합체의 특성)

  • Jo, Byung-Wan;Park, Seung-Kook
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.292-295
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    • 2004
  • Recently, polymer-clay hybrid materials have received considerable attention from both a fundamental research and application point of view. This organ-inorganic hybrid, which contains a nanoscale dispersion of the layered silicates, is a material with greatly improved thermal and mechanical characteristics. Two classes of nanocomposites were synthesized using an unsaturated polyester resin as the matrix and sodium montmorillonite as well as an organically modified montmorillonite as the reinforcing agents. X -ray diffraction pattern of the composites showed that the interlayer spacing of the modified montmorillonite were exfoliated in polymer matrix. The mechanical properties also supported these findings, since in general, tensile strength, modulus with modified montmorillonite were higher than the corresponding properties of the composites with unmodified montmorillonite. Adding organically modified clay improved the tensile strength of unsaturated polyester by $22\%$ and the tensile modulus of unsaturated polyester was also improved by $34\%$.

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A study on the Synthesis and Characterization of Polyimide/TiO2 Nanocomposite (폴리이미드/TiO2 나노복합재의 합성과 물성 연구)

  • Lee, Bong-Shin;Lee, Joong-Hee;Kim, In-Taek;Lee, Myong-Hoon;Nah, Chang-Woon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.12
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    • pp.2624-2630
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    • 2002
  • Organic/inorganic hybrid materials have rapidly become a fascinating research field. In this study, $polyimide/TiO_2$ composites were synthesized from nano-sized anatase $TiO_2$ and two types of polyimide, that is, BPDA-PPD and PMDA-ODA. Nano-sized $TiO_2$ particles were prepared from $TiOEt_4$ solution by the sol-gel method. The synthesized PI/$TiO_2$ composites were characterized by using XRD, TGA, FT-IR, TEM, and Atomic Force Microscope(AFM). $TiO_2$ particles were dispersed well in polyimides and the mechanical and thermal stability of polyimide was improved with $TiO_2$ nano particles.

The Electrical Properties of Fluorocarbon Polymer Composites with High Voltage Arc Resistance (초고압 내아크용 불소수지 복합재료의 전기적 특성)

  • 박효열;안명상;강동필
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1996.05a
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    • pp.216-219
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    • 1996
  • Polytetrafluoroethylene is very suitable for insulation materials because of it's high thermal and chemical stability, high electrical resistance and low loss factor. But almost all kinds of pure fluoroplastic cannot endure long time in the high temperature arc environment breaking high voltage and current In this study, inorganic materials such as BN, TiO$_2$ and Al$_2$O$_3$ were filled in the polytetrafluoroethylene to improve arc resistance. The electrical properties, arc resistant properties and light reflectance of the composites were investigated.

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A Study on the Partial Discharge Resistance Characteristic for Optimizing the Mixing Ratio of Heterogeneous Inorganic Insulated Materials for Environmentally Friendly GIS Spacer (친환경 GIS Spacer용, 이종 무기물 절연소재의 혼합비 최적화를 위한 부분방전 저항성 특성 연구)

  • Park, Jae-Jun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.9
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    • pp.1189-1196
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    • 2018
  • 7 type composites (40, 45, 50, 55, 60, 65, and 70 wt.%)were prepared for the environmentally friendly GIS Spacer. Five kinds of samples were prepared for optimization of the filler content ratio (MS: MA = 1: 9, 3: 7, 5: 5, 7: 3, 9: 1) of epoxy / microsilica and microalumina. As a result of evaluation of the partial discharge resistance characteristic, surface erosion is generally slowed down as the fill amount of micro silica is increased. Also, partial discharge resistance characteristics for the development of insulating materials with optimal mixing ratios of heterologous showed a higher partial resistance of discharge and a decrease in erosion, as the filler content ratio of micro silica was larger. In the future, various researches such as electrical, mechanical, and thermal studies will be needed to develop insulating materials that can commercialize power devices in environmentally friendly insulating gas.

Recent Progress in Passive Radiative Cooling for Sustainable Energy Source

  • Park, Choyeon;Park, Chanil;Choi, Jae-Hak;Yoo, Youngjae
    • Elastomers and Composites
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    • v.57 no.2
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    • pp.62-72
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    • 2022
  • Passive daytime radiative cooling (PDRC) is attracting increasing attention as an eco-friendly technology that can save cooling energy by not requiring an external power supply. An ideal PDRC structure should improve solar reflectance and emissivity within the atmospheric spectral window. Early designs of photonic crystal materials demonstrated the benefits of PDRC. Since then, functional arrangements of polymer-based radiative cooling materials have played an important role and are rapidly expanding. This review summarizes the known inorganic, organic, and hybrid materials for PDRC. The review also provides a complete understanding of PDRC and highlights its practical applications.