• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.2
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• pp.199-204
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• 2013

Owing to the global energy crisis, studies have strongly focused on realizing energy savings through vehicle weight reduction using light metal alloys or polymer composites. Polymer composites afford many advantages including enabling the fabrication of complex shapes by injection molding, and glass and carbon fibers offer improved mechanical properties. However, the high temperature in an engine room and the high humidity during the rainy season can degrade the mechanical properties of the polymer. In this study, the mechanical properties of injection-molded glass-fiber-reinforced polymer were assessed at a temperature of $85^{\circ}C$ and the maximum moisture absorption conditions. The result showed a 23% reduction in the maximum tensile strength under high temperature, 30% reduction under maximum moisture absorption, and 70% reduction under both heat and moisture conditions. For material selection during the design process, the effects of high temperature and high humidity should be considered.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.22 no.2
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• pp.248-255
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• 2013

The objective of this study is to optimize the Metal Injection Molding(MIM) process with design of experiments(DOE) and numerical analysis. To derive the optimal process condition, experiment or numerical analysis was performed under various process conditions. To analyze the interaction among influential factors contributing to the temperature at flow front and response surface in MIM, both central point and axial point were added to the full factorial design with 2 levels and 5 factors and then their impacts on response variable in 43 experimental conditions were analyzed and the significance was evaluated. As a result, sprue, runner, and gate were completely filled in about 0.247 seconds after injection, the front part of the green body was filled in about 0.3344 seconds, the green body except gate, etc changed to almost solid state in about 3.29 seconds, the Packinging pressure was completed in about 6.29 seconds, and the green body inside and outside and sprue, etc became solid in 13.2 seconds. The impact of individual or reciprocal action of factors on the temperature at flow front was analyzed through regular probability, test statistics, main effect, and interaction effect. As a result, of a total of 31 combinations of factors, 9 unit factors and reciprocal actions were significant, and the screening was also possible. A proper regression equation was drawn with regression analysis and response surface design on the response variable of temperature at flow front, and the applicability could be verified.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.11a
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• pp.75-76
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• 2008

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.05a
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• pp.1047-1048
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• 2012

• Transactions of the Korean Society of Mechanical Engineers A
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• v.22 no.2
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• pp.289-301
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• 1998

The present study attempted to numerically simulate the process in detail by developing an appropriate physical modeling and the corresponding numerical analysis for precision injection and injection/compression molding process of center-gated disk. In part I, a physical modeling and associated numerical analysis of injection molding with a compressible viscoelastic fluid model are presented. In the distribution of birefringence, the packing procedure results in the inner peaks in addition to the outer peaks near the mold surface, and values of the inner peaks increase with the packing time. Also, values of the density in the core region increase with the packing time. From the numerical results, we also found that birefringence becomes smaller as the melt temperature gets higher and that it is insignificantly affected by the flow rate and the mold temperature. As far as the density distribution is concerned, mold temperature affected the distribution of density especially near the wall. But it was not significantly affected by flow rate and melt temperature. Numerical results of birefringence coincided with experimental data qualitatively but didn't quantitatively.

• Journal of the Korean Society of Propulsion Engineers
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• v.17 no.6
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• pp.11-19
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• 2013

An experimental study was conducted to investigate fuel injection characteristics through swirl injectors when the fuel was heated to very high temperature conditions. Three swirl injectors with different orifice diameters and swirler geometries were used to measure the flow coefficient (${\alpha}$) for the injection pressure ranges between 3 and 10 bar and the fuel temperature from 50 to $270^{\circ}C$. The results showed that the variation characteristics of ${\alpha}$ with respect to cavitation number ($K_c$) were highly dependent on both the orifice diameter and the swirler geometry. In addition, the characteristics of ${\alpha}$ variation with respect to AR, the area ratio of the flow through the swirler and the orifice, has revealed that the effect of boiling is retarded but the slope of decreasing ${\alpha}$ after the boiling effect is present tumbles as AR increases.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.1
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• pp.105-112
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• 2010

Weldlines are generated during the injection molding process when two or more melt flows are brought into contact. The weldlines are unavoidable in the cases of presence of holes or inserts, multi-gated delivery systems, significant thickness change, etc. At the welded contact region, a 'V'-shaped notch is formed on the surface of the molded part. This 'V'-notch deteriorates not only surface appearance but also mechanical strength of the molded part. To eliminate or reduce weldlines so as to improve the weldline strength, the mold temperature at the corresponding weld locations should be maintained higher than the glass transition temperature of the resin material. The present study implements high-frequency induction heating in order to rapidly raise mold surface temperature without a significant increase in cycle time. This induction heating enables to local mold heating so as to eliminate or reduce weldlines in an injection-molded plastic part. The effect of induction heating conditions on the weldline strength and surface appearance of an injection-molded part is investigated.

• Journal of ILASS-Korea
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• v.6 no.1
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• pp.25-34
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• 2001

Several efforts to meet the exhaust gas regulation have been undertaken by many researchers in recent years. Main researches are on development of design techniques of intake port and combustion chamber, atomisation of fuel and precise control of air-fuel ratio, post-treatment of exhaust gas and so on. Engine technology is changed from PFI to GDI to correspond with exhaust gas regulation. GDI technique makes it possible to preserve lean air-fuel ratio and control accurate air-fuel ratio. Nevertheless, It is not cleared that information of spray characteristics and atomization process are very dependent on fluctuation of pressure and change of temperature in intake stroke. In this study, a constant volume combustion chamber is manufactured to investigate various fluctuations of in-cylinder pressure for injection duration. It is taken photographs of injection process of conventional GDI injector using PMAS. Then, it was verified experimently that ambient conditions as temperature and pressure of combustion chamber have effects on process of spray growth and atomization of fuel.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.21 no.8
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• pp.687-694
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• 2008

This paper is focused on the improvement of MOS device reliability related to deuterium process. The injection of deuterium into the gate oxide film was achieved through two kind of method, high-pressure annealing and low-energy implantation at the back-end of line, for the purpose of the passivation of dangling bonds at $SiO_2/Si$ interface. Experimental results are presented for the degradation of 3-nm-thick gate oxide ($SiO_2$) under both negative-bias temperature instability (NBTI) and hot-carrier injection (HCI) stresses using P and NMOSFETs. Annealing process was rather difficult to control the concentration of deuterium. Because when the concentration of deuterium is redundant in gate oxide excess traps are generated and degrades the performance, we found annealing process did not show the improved characteristics in device reliability, compared to conventional process. However, deuterium ion implantation at the back-end process was effective method for the fabrication of the deuterated gate oxide. Device parameter variations under the electrical stresses depend on the deuterium concentration and are improved by low-energy deuterium implantation, compared to conventional process. Our result suggests the novel method to incorporate deuterium in the MOS structure for the reliability.

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.1633-1638
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• 2003

In case that in-leakage through the valve disk occurs, a numerical study is performed to estimate on thermal stratification phenomenon in the Safety Injection piping connected with the Reactor Coolant System piping of Nuclear Power Plant. As the leakage flow rate increases, the temperature difference between top and bottom of horizontal piping has the inflection point. In the connection point of valve and piping, the maximum temperature difference between top and bottom was 185K and occurred in the condition of 10 times of standard leakage flow rate. In the connection point of elbow and horizontal piping, the maximum temperature difference was 145K and occurred in the condition of 15 times of standard leakage flow rate. In the vertical piping of Safety Injection piping, the near of connection point between elbow and vertical piping showed the outstanding thermal stratification phenomenon in comparison with another region because of turbulent penetration from Reactor Coolant System piping. In order to prevent damage of piping due to the thermal stratification when in-leakage through the valve disk occurs, the connection points between valve and piping, and the connection points between elbow and piping need to be inspected continually.