• 제목/요약/키워드: hot work

검색결과 642건 처리시간 0.022초

고온전단가공을 위한 5052 알루미늄 합금의 고온 변형거동 (High-temperature Deformation Behavior of 5052 Aluminum Alloy for Hot Shearing Process)

  • 송신형;최우천
    • 한국생산제조학회지
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    • 제25권3호
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    • pp.177-181
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    • 2016
  • Hot shearing is a method of producing various high-quality planar machine parts by using reduced punch load. In order to predict the results of this process, the deformation behavior of work material at elevated temperatures need to be studied. In this research, a tensile test was carried out for 5052 aluminum alloy at high temperatures of $240-540^{\circ}C$ and strain rates of 0.001-0.1/s. The results of the tensile tests were studied to predict the deformation of the alloy during the hot shearing process. The results showed that hot shearing within a temperature range of $340-440^{\circ}C$ and a strain rate rage of 0.001-01/s will be the most effective in reducing punch load and increasing the sheared edge in the case of 5052 aluminum alloy.

AA2024/$SiC_P$ 복합재료의 열간 가공성에 미치는 강화상 크기의 영향 (Effect of SiC Particle Size on Hot Workability of AA2024/$SiC_P$ Composites)

  • 고병철;홍흥기;유연철
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 춘계학술대회논문집
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    • pp.81-84
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    • 1997
  • The hot deformation behavior of SiCp/AA2024 composites reinforced with different sizes of SiCp reinforcements (1, 8, 15, 36, and 44${\mu}{\textrm}{m}$) was investigated by hot torsion tests. The hot restoration of the composites depending on the SiCp reinforcements particle size was studied from the effective stress - strain curves. Dynamic recrystallization (DRX) was occurred in the SiCp/AA2024 composites during the hot deformation at 320 - 43$0^{\circ}C$ under a strain rate of 1.0/sec. Also, the critical strain for DRX decreased with decreasing the reinforcement size of SiCp from 44 to 8${\mu}{\textrm}{m}$. The composite reinforced with SiCp of 8${\mu}{\textrm}{m}$ showed the highest flow stress (265 MPa) and the work hardening rate at 32$0^{\circ}C$ under a strain rate of 1.0/sec.

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핫스템핑 부품의 전단가공에서 전단 하중의 감소 및 트리밍 금형 수명 향상을 위한 국부 연화 방법 (A Local Softening Method for Reducing Die Load and Increasing Service Life in Trimming of Hot Stamped Part)

  • 최홍석;임우승;강충길;김병민
    • 소성∙가공
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    • 제20권6호
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    • pp.427-431
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    • 2011
  • In general, hot stamped component is trimmed by costly and time consuming laser cutting when the material strength is over 1,500MPa. The aim of this work was to demonstrate that the trimming die life is improved and the trimming load is decreased by lowering the strength of the region to be trimmed. The model employed in this study was a hat shape, similar to the cross section of many hot stamped products. FE-analysis of hot stamping process was performed to evaluate the effect of tool shape on cooling rate at the area to be trimmed. The best tool shape was thus identified, which created slower cooling and lower hardness at the region to be trimmed. The wear at the cutting tool edge was also reduced.

Monte Carlo simulation에 의한 nMOSFET의 hot electron 현상해석 (Analysis of Hot Electrons in nMOSFET by Monte Carlo Simulation)

  • 민병혁;한민구
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1987년도 정기총회 및 창립40주년기념 학술대회 학회본부
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    • pp.193-196
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    • 1987
  • We reported that hot electron phenomena in submicron nMOSFET by Monte Carlo method. In order to predict the influence of the hot electron effects on the device reliability, either simple analytical model or a complete two dimensional numerical simulation has been adopted. Results of numerical simulation, based on the static mobility model, may be inaccurate when gate length of MOSFET is scaled down to less than 1um. Most of device simulation packages utilize the static nobility model. Monte Carlo method based on stochastic analysis of carrier movement may be a powerful tool to characterize hot electrons. In this work, energy and velocity distribution of carriers were obtained to predict the relative degree of short channel effects for different device parameters. Our analysis shows a few interesting results when $V_{ds}$ is 5 volt, average electron energy does not increase with gate bias as evidenced by substrate current.

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열간 금형재의 마찰용접 최적화와 AE평가 (Friction Welding Optimization of Hot Die Punch Materials and Its AE Evaluation)

  • 오세규;공유식;박일동;유인종
    • 동력기계공학회지
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    • 제4권4호
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    • pp.54-58
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    • 2000
  • The complete joining method for dissimilar hot die punch materials and its real-time evaluation method are not available at present. Brazing method has been used for joining them, but it is known that the welded joint by the brazing has the lower bonding efficiency and reliability than the diffusion welding. The friction welding with a diffusion mechanism in bonding was applied in this study. So, this work was carried out to determine the optimal friction welding conditions and to analyze mechanical properties of friction welded joints of hot die punch materials (STD61 for the blade part of hot die punch) to alloy steel (SCM440 for the shank part of hot die punch) such as plunger. In addition, acoustic emission test was carried out during friction welding to evaluate the weld quality.

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고속 추진체용 Alloy 718 노즐 단조품 개발 (Development of Alloy 718 Nozzle for Jet Propulsion Component)

  • 김정한;김남용;염종택;홍재근;박노광
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.39-42
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    • 2008
  • Alloy 718 nozzle component was manufactured by hot working and electron beam welding process. In this process, domestic 718 materials were applied and evaluated. Hot compression tests were carried out at a lot of process conditions and microstructural evaluation was investigated. Using the results, FEM simulations were performed in order to optimize the hot working process. After hot working, forged work-pieces were machined and welded by electron beam. Final nozzle component were heat treated and their microstructure and mechanical properties were investigated.

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3차원 솔리드 요소를 이용한 용접부 핫스팟 응력 계산에 대한 연구 (Study on Hot Spot Stress Calculation for Welded Joints using 3D Solid Finite Elements)

  • 오정식;김유일;전석희
    • 한국해양공학회지
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    • 제29권1호
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    • pp.45-55
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    • 2015
  • Because of the high stress concentration near the toe of a welded joint, the calculation of local stress using the finite element method which is relevant to the fatigue strength of the weld toe crack, is a challenging task. This is mainly caused by the sensitivity of finite element analysis, which usually occurs near the area of a dramatically changing stress field. This paper presents a novel numerical method through which a less mesh-sensitive local stress calculation can be achieved based on the 3D solid finite element, strictly sticking to the original definition of hot spot stress. In order to achieve the goal, a traction stress, defined at 0.5t and 1.5t away from the weld toe, was calculated using either a force-equivalent or work-equivalent approach, both of which are based on the internal nodal forces on the imaginary cut planes. In the force-equivalent approach, the traction stress on the imaginary cut plane was calculated using the simple force and moment equilibrium, whereas the equivalence of the work done by both the nodal forces and linearized traction stress was employed in the work-equivalent approach. In order to confirm the validity of the proposed method, five typical welded joints widely used in ships and offshore structures were analyzed using five different solid element types and four different mesh sizes. Finally, the performance of the proposed method was compared with that of the traditionally used surface stress extrapolation method. It turned out that the sensitivity of the hot spot stress for the analyzed typical welded joints obtained from the proposed method outperformed the traditional extrapolation method by far.

기숙사 태양열 급탕시스템의 열성능에 관한 실증연구 (An Experimental Study on the Solar Hot Water Heating System for the Dormitory of University)

  • 신우철;백남춘;곽희열;주현로
    • 한국태양에너지학회 논문집
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    • 제26권2호
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    • pp.103-109
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    • 2006
  • The Purpose of this work is to investigate a long-term thermal performance of active solar hot water heating system for the dormitory of university. For this, monitering system including temperature sensors, flow-meters was installed in this system. Measurement was continued for 13 months between April 1st 2004 and May 31th 2005. As results, hot water demand, daily and monthly hot water load distribution which are necessary for the solar system design were suggested. Also thermal stratification in solar buffer tank was observed in the point of increasement of system efficiency. The yearly solar fraction and system efficiency of this system are about 29.5% and 44.9% respectively.

Effect of hot press time on the structure characteristics and mechanical properties of silk non-woven fabric

  • Kim, Ye Eun;Bae, Yu Jeong;Seok, Young Seek;Um, In Chul
    • International Journal of Industrial Entomology and Biomaterials
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    • 제44권1호
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    • pp.12-20
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    • 2022
  • In this research, the silk web was hot-pressed for various times, the effect of press time on the structure and mechanical properties of silk non-woven fabric was also investigated. The yellowing appeared in the silk non-woven fabric and became more apparent as press time was increased. The crystallinity of silk was decreased by the hot press treatment and it did not change significantly with an increase of hot press time. The porosity of silk non-woven fabric was constantly decreased until 120 s and it did not change much after that. The thickness of silk non-woven fabric was significantly decreased by a press time of 10 s and slightly decreased with a further increase of hot press time. The hot press treatment increased the maximum stress and elongation of silk non-woven fabrics. The press time had a significant impact on the mechanical properties of silk non-woven fabric, with 90 s being the optimum condition for the best work of rupture of silk non-woven fabric.