• Title/Summary/Keyword: honeycomb sandwich structures

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Dynamic Behavior Responses and Investigation of a Small-Class Satellite Having Sandwich Panel Structures (샌드위치 패널 구조로 된 소형 위성의 동적거동 응답 및 연구)

  • Cho, Hee-Keun;Lee, Sang-Hyun;Cha, Won-Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.9
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    • pp.771-780
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    • 2012
  • Naro-science satellite which will be launched by KSLV-1 has been successfully developed. Naro-science satellite is a 100kg-class small size science satellite whose structure is composed of one of a typical light and high strength aluminum honeycomb sandwich panel. In this research, dynamic responses of the satellite with respect to the design requirements were investigated by means of real experiments and numerical finite element analyses. The core technologies of the structure design and analysis about fracture and safety has been obtained through a wide range of analyses and tests. The results obtained in this study can be significantly utilized for the next generation satellite development.

Structural Stiffness Analysis on Doors having Pyramidal Truss Cores in an Urban Transit Vehicle (피라미드 트러스 심재를 채용한 도시철도차량 출입문의 구조강성평가)

  • Lim, Jae-Yong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.6
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    • pp.697-702
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    • 2017
  • A preliminary study was carried out to investigate the feasibility of replacing honeycomb cores with pyramidal truss cores in the doors of urban transit railway vehicles. The doors in current operation are sandwich structures comprising a honeycomb core and reinforcements between two facesheets. The structural requirements of doors for urban transit vehicle are specified in the KRS and KRT and standards, according to which the deflections from three-point bending tests must be limited. To this end, two types of pyramidal truss cores with equivalent mass to a honeycomb core were designed. The structural stiffness of doors with pyramidal truss cores and honeycomb cores were numerically calculated via finite element analysis. The three-point bending models were constructed and simulated, and then the calculated deflections were compared with the requirements specified in the regulations. The results show that doors with pyramidal truss cores satisfied the stiffness requirements, although their deflections were 2.5% larger than that of the honeycomb cores. Therefore, the pyramidal truss cores could replace the aluminum honeycomb cores, and their multi-functional capability could be exploited.

Model Updating of an Equipment Panel with Embedded Heat Pipes (히트 파이프가 내장된 통신위성용 탑재체 패널의 해석모델 개선)

  • 양군호;최성봉;김흥배;문상무
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1998.04a
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    • pp.114-121
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    • 1998
  • This paper presents the model updating of an equipment panel by using modal test and sensitivity analysis. The equipment panel is one of the major structures of communication satellite, on which broadcasting and communication equipments are mounted. For high rigidity and light weight, the panel was designed as an aluminum honeycomb sandwich panel. In addition, heat pipes were embedded in the panel for thermal control. It is essential to improve the finite element model of a satellite by using modal test in order to verify the satellite is designed with adequate margin under launch environment. In this paper, Young's modulus of aluminum facesheet was selected as a modified parameter by sensitivity analysis. The effect of rotational springs of boundary points was also considered.

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An Evaluation of Structural Test and Analysis for Composites Vehicle Structures of Automatic Guideway Transit (자동무인경전철 복합재 차체 구조물의 구조 시험 및 해석적 평가)

  • Ko, Hee-Young;Shin, Kwang-Bok;Cho, Se-Hyun;Kim, Dae-Hwan
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1103-1108
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    • 2009
  • This paper describes the results of structural test and finite element analysis for rubber wheel-type Automatic Guideway Transit(AGT) made of aluminum honeycomb sandwich composites with WR580/NF4000 glass-fabric epoxy laminate face sheets. The static tests of vehicle structure were conducted according to JIS E7l05. These static tests have been done under vertical load, compressive load and 3-point support load. The structural integrity of AGT vehicle structure was evaluated by displacement, stress obtained from LVDT and strain gauges, and natural frequency. And finite element analysis using Ansys v11.0 was done to compare with the results of static test. The result showed that the results of structural integrity for static test were in an good agreement with these of finite element analysis.

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Strength Estimation of T-joint Area of Composite Housing of Medium Range Surveillance Radar (중거리급 탐색레이더 복합재 하우징의 T-joint 영역 구조 강도 평가)

  • Kwon, Min-Sang
    • Journal of the Korea Institute of Military Science and Technology
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    • v.11 no.4
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    • pp.149-158
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    • 2008
  • This article provides strength estimation of T-joint area which made of composite material. Inner and outer structures of medium range surveillance radar are all made of sandwich structure which is made with composite material(CFRP) and aluminum honeycomb core. Since the radar is voluminous and has very complex inner structure, the whole structure cannot be made as one piece. Therefore, usage of T-joints is inevitable. Since some of stress concentration areas were located around T-joint area, series of strength estimations were conducted. Three different configurations were tested to improve mechanical properties(primarily on strength). The results show an improvement on strength to meet calculated strength on stress concentrated T-joint area.

Model Updating of an Equipment Panel with Embedded Heat Pipes (히트 파이프가 내장된 통신위성용 탑재체 패널의 해석모델 개선)

  • 양군호;최성봉;김홍배;문상무
    • Journal of KSNVE
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    • v.9 no.2
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    • pp.248-257
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    • 1999
  • This paper presents the model updating of an equipment panel by using modal test and sensitivity analysis. The equipment panel is one of the major structures of communication satelite, on which broadcasting and communication equipments are mounted. For high rigidity and light weight, the panel was designed as an aluminum honeycomb sandwich panel. In addition, heat pipes were embedded in the panel for thermal control. It is essential to improve the finite element model of a spacecraft structure by using modal test in order to verify that the satellite is designed and fabricated with adequate margin under launch environment. In this paper, Young's modulus of aluminumfacesheet was selected as a modified parameter in the sensitivity analysis. The effect of boundary conditions on model improvement was also investigated.

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Acoustic Loads Reduction of Composite Plates for Nose Fairing Structure (노즈 페어링 구조용 복합재 평판의 음향 하중 저감 특성)

  • 박순홍;공철원;장영순;이영무
    • Composites Research
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    • v.17 no.3
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    • pp.15-22
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    • 2004
  • Acoustic load generated by rocket propulsion system is one of major dynamic loads during lift-off phase so that it causes the structural failure and electronic malfunction of payloads. Acoustic loads can be greatly reduced by an appropriate acoustical design of nose faring structures. This paper deals with the acoustical design of the nose fairing structure for launch vehicle. It is well known that a honeycomb sandwich structure is a poor sound insulator because of its high specific stiffness. In this paper, the sound transmission characteristics of four kinds of honeycomb structures for noise fairing were investigated by means of numerical and experimental ways. In order to estimate transmission loss, infinite plate theory by Moore and Lyon and statistical energy analysis (SEA) method were used. The predicted results showed a good agreement with measured ones. These enabled us to determine a proper core material for nose fairing, which shows good sound insulation performance per weight.

Study on the Performance of Infrared Thermal Imaging Light Source for Detection of Impact Defects in CFRP Composite Sandwich Panels

  • Park, Hee-Sang;Choi, Man-Yong;Kwon, Koo-Ahn;Park, Jeong-Hak;Choi, Won-Jae;Jung, Hyun-Chul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.2
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    • pp.91-98
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    • 2017
  • Recently, composite materials have been mainly used in the main wings, ailerons, and fuselages of aircraft and rotor blades of helicopters. Composite materials used in rapid moving structures are subject to impact by hail, lightning, and bird strike. Such an impact can destroy fiber tissues in the composite materials as well as deform the composite materials, resulting in various problems such as weakened rigidity of the composite structure and penetration of water into tiny cracks. In this study, experiments were conducted using a 2 kW halogen lamp which is most frequently used as a light source, a 2 kW near-infrared lamp, which is used for heating to a high temperature, and a 6 kW xenon flash lamp which emits a large amount of energy for a moment. CFRP composite sandwich panels using Nomex honeycomb core were used as the specimens. Experiments were carried out under impact damages of 1, 4 and 8 J. It was found that the detection of defects was fast when the xenon flash lamp was used. The detection of damaged regions was excellent when the halogen lamp was used. Furthermore, the near-infrared lamp is an effective technology for showing the surface of a test object.

A Study on Structural Test and Derivation of Standard Finite Element Model for Composite Vehicle Structures of Automated People Mover (자동무인경전철 복합재 차체 구조물의 구조 시험 및 해석적 검증에 의한 유한요소 모델 도출 연구)

  • Ko, Hee-Young;Shin, Kwang-Bok;Kim, Dae-Hwan
    • Composites Research
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    • v.22 no.5
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    • pp.1-7
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    • 2009
  • The vehicle structure of Automated People Mover(APM) made of aluminum honeycomb sandwich with WR580INF4000 glass-fabric epoxy laminate facesheets was evaluated by structural test and finite element analysis. The test of the vehicle structure was conducted according to JIS E 7105. The structural integrity of vehicle structure was evaluated by stress, deflection and natural frequency obtained from dial-gauge and acceleration sensor. And the proposed finite element models were compared with the results of structural test. The results of finite element analysis showed good agreement with those of structural test. Also, in order to improve the stiffness of vehicle structure, the modified underframe model with reinforced side sill was proposed in design stage. The composite vehicle structures with modified underframe model had the improved structural stiffness about 44%.

Design of Multilayer Composite-Antenna-Structures Considering Adhesive (접착필름의 영향을 고려한 다층 복합재료 안테나 구조 설계)

  • Kim, D.S.;Park, H.C.;Park, W.S.;Hwang, W.
    • Composites Research
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    • v.20 no.2
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    • pp.27-31
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    • 2007
  • "Structural surface becomes an antenna." This term, CAS, indicates antenna embedding in structural surfaces. The CAS is composed of several composite laminates and Nomex honeycombs, and microstrip antenna elements are inserted between layers with designed configurations. Constituent materials are selected considering electrical contributions as well as mechanical performances. Antenna design with adhesive films are impossible because of their thin and rough distributions between honeycomb and substrate. Therefore, adhesive effects on antenna performances in CAS are experimentally investigated, CAS with targeted impedance and radiation characteristics are designed considering adhesive effects. multilayer