• Title/Summary/Keyword: hole diameter ratio

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Punching of Micro-Hole Array (미세 홀 어레이 펀칭 가공)

  • Son Y. K.;Oh S. I.;Rhim S. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.09a
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    • pp.193-197
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    • 2005
  • This paper presents a method by which multiple holes of ultra small size can be punched simultaneously. Silicon wafers were used to fabricate punching die. Workpiece used in the present investigation were the rolled pure copper of $3{\mu}m$ in thickness and CP titanium of $1.5{\mu}m$ in thickness. The metal foils were punched with the dies and arrays of circular and rectangular holes were made. The diameter of holes ranges from $2-10{\mu}m$. The process set-up is similar to that of the flexible rubber pad forming or Guerin process. Arrays of holes were punched successfully in one step forming. The punched holes were examined in terms of their dimensions, surface qualities, and potential defect. The effects of the die hole dimension on ultra small size hole formation of the thin foil were discussed. The optimum process condition such as proper die shape and diameter-thickness ratio (d/t) were also discussed. The results in this paper show that the present method can be successfully applied to the fabrication of ultra small size hole array in a one step operation.

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Development of a Ejection Gas Generator for Precluding Erosive Burning by Using Bundle Cylindrical Grains (침식연소가 방지되는 사출용 다발 원통형 그레인 가스발생기 개발)

  • Oh, Seok-Jin;Cha, Hong-Seok;Jang, Seung-Gyo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.3
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    • pp.69-76
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    • 2012
  • An achieving method of highly progressive pressure gradient is presented to enhance the missile ejection system's performance by using a gas generator in the condition of preventing erosive burning. To obtain and confirm a stable burning, a ground burning test was performed to evaluate the new methods of a radial-hole and a multi-row propellant grain. The test results show that a radial-hole grain takes good effect on erosive burning and not on ejection performance. On the other hand, a multi-row grain which reduces the length-to-diameter ratio(L/D) of grain is very effective to prevent the erosive burning and to enhance the ejection performance simultaneously.

An Experimental Study on Injection and Durability Characteristics of Common-rail Injector According to mixture Ratio of Bio-diesel (바이오 디젤 혼합비에 따른 커먼레일 인젝터의 분사 및 내구특성에 관한 실험 연구)

  • Im, Seok-Yeon;Kim, Tae-Bum;Yu, Sang-Seok
    • Journal of ILASS-Korea
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    • v.16 no.1
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    • pp.44-50
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    • 2011
  • An object of this study is to understand the correlation of injection characteristics and injector dimensions according to biodiesel mixture. The Injection characteristics of different types of common-rail injectors are the number of nozzle holes (5~8), jet cone angle ($146^{\circ}{\sim}153^{\circ}$), hydraulic flow rate (830~900 ml/min) injection quantity and response time. Prior to characteristic experiment, the reference injector has been selected in 6 candidates injectors under the investigation of injected quantity according to the biodiesel mixture so that injector type can be determined. The injector is used for the characteristic experiment which varied the various operating conditions including pressure 23 MPa, 80 MPa, 160 MPa, changing in injection duration 0.16 ms~1.2 ms and even mixture ratio. The result shows that the nozzle hole number and cone angle influence the injection quantity much more than nozzle hole diameter at low injection pressure and the nozzle hole diameter at high injection pressure, post injection duration.

Development of a Ejection Gas Generator for precluding Erosive Burning by using Bundle Cylindrical Grains (침식연소가 방지되는 사출용 다발 원통형 그레인 가스발생기 개발)

  • Oh, Seok-Jin;Cha, Hong-Seok;Jang, Seung-Gyo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.432-439
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    • 2011
  • An achieving method of highly progressive pressure gradient is presented to enhance the missile ejection system's performance by using a gas generator in the condition of preventing erosive burning. To obtain and confirm a stable burning, a ground burning test was performed to evaluate the new methods of a radial-hole and a multi-row propellant grain. The test results show that a radial-hole grain takes good effect on erosive burning and not on ejection performance. On the other hand, a multi-row grain which reduces the legnth-to-diameter ratio(L/D) of grain is very effective to prevent the erosive burning and to enhance the ejection performance simultaneously.

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An Optimization of the Combustion Parameters for Reducing Exhaust Emissions in a Direct Injection Diesel Engine (직접분사식 디젤기관 배기배출물 저감을 위한 연소인자의 최적화)

  • 주봉철;노병준;김규철;이삼구
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.5
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    • pp.78-85
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    • 2000
  • This study is to develop the diesel engine which has 6 cylinder natural aspiration direct injection type of 7.4$\ell$ with high performance, low emissions and low fuel consumption Finally the developed engine meets Korean `98 exhaust emission regulation for the city bus of heavy duty diesel engine by optimizing the various combustion parameters affecting performance and exhaust emissions. Combustion parameters are the swirl ratio of intake ports, the profile of injection pump`s cam affecting injection pressure, the design features of piston bowl of injection pump`s cam affecting injection pressure, the design features of piston bowl of combustion chamber and injector`s hole size. Through experimental analysis, various combustion parameters are optimized and the results are as follows; the swirl ratio is 2.20, the profile of injection pump`s cam is concave and re-entrant ratio, inner diameter of piston bowl and hole diameter of injector is 0.88,$\psi$64.0mm and $\psi$0.25mm respectively.

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Effects of Process Parameters on Formation of TiN Coating Layer in Small Holes by PACVD (PACVD 방법으로 TiN 코팅시 공정변수가 작은 동공 내부의 코팅층 형성에 미치는 영향)

  • Kim, Deok-Jae;Jo, Yeong-Rae;Baek, Jong-Mun;Gwak, Jong-Gu
    • Korean Journal of Materials Research
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    • v.11 no.6
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    • pp.441-447
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    • 2001
  • A study on the TiN coating layer in small holes on the Purpose of die-casting dies application has been performed with a PACVD process. For the hole having diameter of 4 mm. the uniform TiN coating layer in the hole to the depth of 20 mm was achieved using DC pulsed power source. To understand the forming mechanism of TiN coating layer, plasma diagnosis on Ti, $N_{2}^{+}$ and A $r^{+}$ emissions was carried out during plasma coaling process by optical emirssion spectroscopy. When the duty ratio was equal or over 50%, the Peaks of Ti,$ N_{2}^{+}$ and A $r^{+}$ emission were obviously observed. While duty ratio was equal or under 28.6%, no peaks for Ti, $N_{2}^{+}$ and A $r^$ were observed and the formation of TiN coating layer was rarely observed. For the coating in 4 mm hole diameter, the coating layer with bipolar process was two times deeper than that with unipolar process.

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Effects of Bleed Hole on Heat/Mass Transfer in a Rotating Channel with Transverse Ribs (90도 요철이 설치된 회전덕트에서 유출홀이 열/물질전달에 미치는 영향)

  • Park, Suk-Hwan;Jeon, Yun-Heung;Kim, Kyung-Min;Lee, Dong-Hyun;Cho, Hyung-Hee
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.178-184
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    • 2005
  • The present study investigates the effects of bleed flow on heat/mass transfer and pressure drop in a rotating channel with transverse rib turbulators. The hydraulic diameter ($D_h$) of the square channel is 40.0 mm. The bleed holes are located between the rib turburators on leading surface and the hole diameter (d) is 4.5 mm. The square rib turbulators are installed on both leading and trailing surfaces. The rib-to-rib pitch is 10.0 times of the rib height (e) and the rib height-to-hydraulic diameter ratio ($e/D_h$) is 0.055. The tests were conducted at various rotation numbers (0, 0.2, 0.4), while the Reynolds number and the rate of bleed flow to main flow were fixed at 10,000 and 10%, respectively. The results suggest that the heat/mass transfer characteristics in the internal cooling passage are influenced by rib turbulators, bleed flow and the Cariolis force induced by rotation. For the rotating ribbed passage with bleed flow, the heat/mass transfer on the leading surface is hardly affected by bleed flow, but that on the trailing surface decreases due to the diminution of main flow. The results also show that the friction factor decreases with the bleed flow.

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Thermal Characteristics of Foams and Discharge of Fire-Protection Foam Spray Nozzle (폼 분무 노즐 방사 분포 및 폼의 열적 특성 연구)

  • Kim, Hong-Sik;Kim, Youn-Jea
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.1 s.232
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    • pp.151-158
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    • 2005
  • A characteristic of discharge for a foam spray nozzle with various parameters was investigated. The discharge patterns from a fire foam spray nozzle are important to evenly spray over a maximum possible floor area. Two parameters of a foam spray nozzle were chosen, and compared with those from the standard one. Also, in order to evaluate the performance of discharged foam agents used to protect structures from heat and fire damages, the thermal characteristics of fire-protection foams were experimentally investigated. A simple repeatable test for fire-protection foams subjected to fire radiation was developed. This test involves foam generation equipment, a fire source for heat generation, and data acquisition techniques. Results show that the bubble size of foam is increased by large inside diameter of orifice or closed air hole, but phenomenon of discharge angle and expansion ratio is opposite. For the case of the open air hole, liquid film of a circular cone discharges with formation, growth, split and fine grain. In case of the closed air hole, a pillar of foam solution discharges with that. Though the temperature gradient in the foam increases with increased foam expansion ratio. it is not change with increased intensity of heat flux.

Stress concentration factors for finite orthotropic graphite/E laminates with a circular hole (圓孔 이 있는 有限 直交異方性 Graphite / E Laminate 의 應力集中係數)

  • 홍창선
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.4 no.3
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    • pp.113-118
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    • 1980
  • Stresses were calculated for finite-width orthotropic laminates with a circular hole and remote uniaxial loading using a two-dimensional finite-element analysis with both uniform stress and uniform displacement boundary conditions. Five different laminates were analyzed: quasi-isotropic [0.deg./.+-.45.deg./90.deg.].$\_$s/, 0.deg., 90.deg., [0.deg./90.deg.]$\_$s/, and [.+-.45.deg.]$\_$s/, Computed results are presented for selected combinations of hole diameter-sheet-width ratio d/w and length-to width ratio L/w. For small L/w values, the stress-concentration factors K$\_$tn/ were significantly different for the uniform stress and uniform displacement boundary conditions. Typically, for the uniform stress conditions, the K$\_$tn/ values were much larger than for the infinite-strip reference conditions; however, for the uniform displacement conditon, they were only slighty smaller than for this reference. The results for long strips are also presented as width-correction factor. For d/w.leg.33, these width-correction factors are nearly equal for all five laminates.

Stress and Vibration Analysis with respect to the change of the Shape of Screw Blade and the Hole for Centrifuge (원심분리기용 스크류의 블레이드 및 원공형상변화에 따른 응력 및 진동해석)

  • 한근조;이성욱;심재준;한동섭;안찬우;서용권;김태형
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.9
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    • pp.118-125
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    • 2003
  • In this study, we carried out the finite element analysis for the screw of centrifuge that is the weakest part of the centrifuge for sewage management. Centrifugal force caused by rotation with velocity of 4000rpm was applied at the screw. Structural analysis was done with respect to the change of the ratio of blade pitch($R_P$), shaft diameter($R_D$) and extended hole($R_E$). When the area of circular hole is equal to that of extended holes, maximum equivalent stresses in the screw with circular and extended circular hole were compared. And then natural frequency analysis was executed for the same model. Three mode shapes were used to explain the vibration characteristics of each screw. Convergence study was accomplished fur more accurate results.