• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.26 no.3
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• pp.285-291
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• 2017

Micro-needles are used as transferring devices for sampling of tiny constitute substances from biological bodies. Typically, nickel is used as a coating to improve the rigidity of micro-needles. This study introduces the methodology to manufacture a WC needle with very high hardness and toughness. Micro-EDM technology was used to manufacture micro-needles with holes $130{\mu}m$ in diameter and $2300{\mu}m$ in length. A micro-needle was aligned to the micro-EDM electrode using a custom two degree-of-freedom alignment system. A three-step manufacturing technique was developed to drill a micro-hole using a WC electrode. In the first process, an electrode $105{\mu}m$ in diameter was used to make a hole. Electrodes of 90 and $105{\mu}m$ diameters were used in the second and third process, respectively. Consequently, a WC micro-needle with an inner hole of $135{\mu}m$ diameter, length of $2300{\mu}m$, and outer diameter of $300{\mu}m$ was developed.

• Journal of Welding and Joining
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• v.8 no.4
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• pp.76-82
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• 1990

Lots of research works have been done to improve the accuracy of the hole drilling method to measure residual stress by many investigators. In this study, first, size effect of specimen was analyzed based on the solution of hole in a strip under tension. If the ratio of hole diameter tothe strip width is less than 0.2, the stress distribution around hold may be given from the solution of hole in an infinite plate. Second, the residual stress above $0.6{\sigma}_y$(yield stress) may be measured less than the actual stress by 10-15 percent. Third, eccentricity of hole relative to the rosette center effects on the accuracy of residual stress measurements by 10 percent. The error due to eccentricity of hole can be corrected by the iteration method or the direct method.

• Proceedings of the KSME Conference
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• 2002.08a
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• pp.671-674
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• 2002

Pressure compensating temperature control valve(TCV) is one of the important control devices, which is used to maintain the constant temperature of working fluid in power and chemical plants. The ratio of cylinder hole diameters of inlet and outlet is the main design parameters of TCV. So this needs to be investigated to improve the function of control of temperature and void fraction. In this study, numerical analysis is carried out with various ratios of cylinder hole diameters of the inlet and outlet in the TCV. Especial1y, the distribution of the static pressure Is investigated to calculate the new coefficient($C_{\upsilon}$) and resistance coefficient(K). The governing equations are derived from making using of three-dimensional Naver-Stokes equations with standard $k-{\varepsilon}$ turbulence model and SIMPLE algorithm. Using a commercial code, PHOENICS, pressure and flow fields in TCV are calculated with different inlet and outlet diameters of the cylinder hole for cold and hot water passages.

• Transactions of the Korean Society of Automotive Engineers
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• v.10 no.2
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• pp.80-86
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• 2002

A fuel injection system has an important role in the performance and emission gas in a diesel engine. In this paper, an experimental study has been performed to verify the effect of the performance and the emission gas with the factors such as diameters of an injection nozzle hole, diameters of an injection pipe, and injection timing in the fuel injection system. We have obtained the results that the fuel consumption ratio is reduced and NOx concentration is increased as the smaller diameter of injection nozz1e hole, the smaller diameter of injection pipe, and more advanced injection timing. They show that optimizing the factors of fuel injection system is significant to enhance the performance of the engine system and consumption ratio of fuel, smoke, and NOx.

• Composites Research
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• v.18 no.6
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• pp.9-18
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• 2005

With the wide applications of fiber-reinforced composite material in aero-structures and mechanical parts, the design of composite joints have become a very important research area because the joints are often the weakest areas in composite structures. This paper presents an analytical study of the stress distributions in mechanically single-fastened and multi-fastened composite laminates. The finite element models which treat the pin and hole contact problem using a contact stress analysis are described. A dimensionless stress concentration factor is used to compare the stress distributions in composite laminates quantitatively In the case of single-pin loaded composite laminate, the effects of stacking sequence, the ratio of a hole diameter and the width of a laminate (W/D ratio), the ratio of hole diameter and distance from edge to hole (E/D ratio), friction coefficient and clamping force are considered. In the case of multi-pin loaded composite laminate, the influence of the number of pins, pitch distance, number of rows, row spacing and hole pattern are considered. The results show that P/D ratio and E/D ratio affect more on stress distributions near the hole boundary than the other factors. In the case of multi-pin loaded composite laminate, the stress concentration in the double column case is better than the other cases of multi-pin loaded composite laminate.

• International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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• v.3 no.1
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• pp.40-48
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• 2000

The term "deep holes" is used to describe the machining of holes with a relatively large length to diameter ratio. The main feature of BTA deep hole drilling is the stabilization of cutting force necessary for the self guidance of the drill head. An additional feature is the cutting tool edges that are unsymmetrically placed on the drill head. There is an increasing necessity to predict the hole geometry and other dynamic stability behavior of deep hole drilling guidance. In this study, the effects of BTA deep hole drilling conditions on the hole profile machined piece are analyzed using domain analysis technique. The profile of deep hole drilled work piece is related to cutting speed, feed rate, chip flow, tool wear, and so on. This study deals with the experimental results obtained during the BTA drilling on SM45C, SM55C carbon steels and SCM440 steels under various cutting conditions, and these results are compared with analytical evaluations.aluations.

• Journal of the Optical Society of Korea
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• v.9 no.4
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• pp.140-144
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• 2005

In this paper we have investigated the guiding properties of photonic crystal fibers (PCFs) with a square-lattice of air-holes in the cladding. We have shown numerical results of PCFs with various air hole sizes and hole-to-hole spacings over a wide wavelength range. The group velocity dispersion, effective area and effective refractive index of PCF have been calculated numerically. The waveguide dispersion has greatly affected the group velocity dispersion when hole-to-hole spacing is about $1{\mu}m$. The effective area is quite flat over the wide spectral range whether the hole-to-hole spacing is large or ratio of diameter to pitch is large. From the field distribution, we found that the field is tightly confined within the core region of PCF when the pitch is $3{\mu}m$ and the air-filling fraction is 0.9.

• Journal of the Korean Society of Propulsion Engineers
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• v.17 no.6
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• pp.20-29
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• 2013

Turbulent flow and combustion characteristics in a micro can combustor with a baffle plate are investigated by a Reynolds Stress Model. In order to examine the geometric effects on the turbulent combusting flow, several baffle configurations are selected. The interrelation between the flow structure and the thermal field are investigated by examing the variation of recirculation region, flame length and heat loss. For the flow mixing, the decreasing air hole is more efficient than the decrease of the fuel hole. As the fuel or air hole diameter decreases, combustion efficiency is enhanced and flame length is decreased. Additionally, as the diameter of air hole decreases, the heat loss and combustion temperature are increased, while they are reduced with decreasing the diameter of fuel hole.

• Structural Engineering and Mechanics
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• v.60 no.6
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• pp.939-952
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• 2016

A compression to tensile load transforming (CTT) device was developed to determine indirect tensile strength of concrete material. Before CTT test, Particle flow code was used for the determination of the standard dimension of physical samples. Four numerical models with different dimensions were made and were subjected to tensile loading. The geometry of the model with ideal failure pattern was selected for physical sample preparation. A concrete slab with dimensions of $15{\times}19{\times}6cm$ and a hole at its center was prepared and subjected to tensile loading using this special loading device. The ratio of hole diameter to sample width was 0.5. The samples were made from a mixture of water, fine sand and cement with a ratio of 1-0.5-1, respectively. A 30-ton hydraulic jack with a load cell applied compressive loading to CTT with the compressive pressure rate of 0.02 MPa per second. The compressive loading was converted to tensile stress on the sample because of the overall test design. A numerical modeling was also done to analyze the effect of the hole diameter on stress concentrations of the hole side along its horizontal axis to provide a suitable criterion for determining the real tensile strength of concrete. Concurrent with indirect tensile test, the Brazilian test was performed to compare the results from two methods and also to perform numerical calibration. The numerical modeling shows that the models have tensile failure in the sides of the hole along the horizontal axis before any failure under shear loading. Also the stress concentration at the edge of the hole was 1.4 times more than the applied stress registered by the machine. Experimental Results showed that, the indirect tensile strength was clearly lower than the Brazilian test strength.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.22 no.12
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• pp.1735-1745
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• 1998

Oil-film surface flow visualizations and three-dimensional flow measurements using a straight five-hole probe have been conducted for a circular impinging jet which is normally oriented to the crossflow in a channel. Throughout the experiments, the ratio of channel height to injection hole diameter, H/D, is fixed to be 1.0, and blowing ratio is varied to be 1.0, 2.0, 3.0 and 4.0. From the surface flow visualizations for both top wall(target plate) and bottom wall, impinging jet region on the target plate can be clearly identified, and for the small value of H/D = 1.0, presence of the bottom wall changes the near-hole flow structure, significantly. The three-dimensional flow measurements show that in the dawnstream region of the injection hole, there exist a pair of counter-rotating vortices, called "scarf vortices", and the strength of the vortices strongly depends on the blowing ratio. In addition, a new flow model in the flow symmetry plane has been proposed for H/D = 1.0.