• Title/Summary/Keyword: high-speed inspection

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Development of Narrow Line-Error Inspection System for High-Speed Film Printing Machines (고속 필름 인쇄 장치용 미세 라인 오류 검출 시스템의 개발)

  • Park, Young-Kyu;Lee, Jae-Hyeok
    • Proceedings of the KIEE Conference
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    • 2004.11c
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    • pp.22-24
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    • 2004
  • This paper proposes a printing quality inspection system of film-type envelopment. Since the printing system is running at very high-speed (140m/min.) and the line error has very narrow width, we have to choose one-dimensional high-speed and high-resolution line scan camera. The vibration of the printing machine and the illumination environment make the inspection problem more harder. To obtain reliable inspection results, many software image processing techniques are applied and many parameters are tuned. The performance of the proposed system is proved by many simulations and long time real-plant experiments.

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System Design for High-speed Visual Inspection of Electronic Components (전자부품의 고속 외관검사를 위한 시스템 설계)

  • Yoo, Seungryeol
    • Journal of the Semiconductor & Display Technology
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    • v.11 no.3
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    • pp.39-44
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    • 2012
  • Electronics in modern lives have become more miniaturized and precise. Multi Layered Ceramic Capacitor (MLCC) occupies 50% of electronic components consisting of electronics. This high volume of the production needs high speed and more precise machine performances. The dominate parts of the production equipments are the module transporting components and the visual inspection module. Most visual inspection has been off-line because of the image processing time. In this paper, a new image processing method is proposed to reduce thousands of matrix calculation for image processing and realize on-line high speed inspection.

An Analysis of Electric Noise of Railway Electric Inspection Car Measurement Module (종합검측차 검측모듈의 차상노이즈 분석)

  • Park, Young;Kwon, Sam-Young;Cho, Chul-Jin;Chae, Won Kyu;Lee, Jae-Hyeong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.5
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    • pp.812-816
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    • 2015
  • Recently, various monitoring systems have been proposed to detect interaction performance between trains and infrastructure, as well as, various techniques to improve the accuracy and performance of such inspection equipment in high speeds. Especially, it is important to predict electric noise of high speed trains due to its effect on detection system accuracy. In this paper, we analyze various types of electrical noise in electric vehicles to improve the accuracy of the detection module of the inspection car. In detail, analysis of electric noise of high speed railway is performed as a function of speed based on field tests that were carried out by HEMU-430X (Highspeed Eletric Multiple Unit - 430 km/h eXperiment).

A Study on the Trolley Sliding Condition Inspection System

  • Chang, ChinYoung;Kim, ChanSam;Jung, NoGeon;Na, YeonIl;Kim, YangSu
    • International Journal of Internet, Broadcasting and Communication
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    • v.7 no.2
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    • pp.109-112
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    • 2015
  • The Korean electric railway is growing rapidly such as speed of 300km/h in high speed section and 230km/h in the conventional railway section. But, power supply failure occurs because of loss of contact, defective catenary system and high speed vehicle. Therefore preventive maintenance way based reliability has been applied. Typical example is the facility inspection method using trolley inspection system. But it is required differentiated inspection method to prevent problem such as inspection errors. In this paper, a study on the trolley sliding condition inspection system using monitoring techniques is performed for performance enhancement of inspection system. It proposed the efficient maintenance method through monitoring the deviation and height of contact wire after installing inspection system on the top of train which operates in the metropolitan area. Inspection errors were decreased by virtually monitoring the video of faulty facilities. Also those facilities were identified through the impact sound analysis and tests at the main catenary section.

Measurement of Track geometry with HSR350X (한국형고속열차를 이용한 궤도 틀림 측정결과 비교분석)

  • Im, Yong-Chan;Kim, Sang-Soo;Park, Choon-Soo;Kim, Ki-Hwan
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.278-282
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    • 2007
  • The riding comfort and the durability of train are effected by the rail irregularities such as track gauge, superelevation, alignment, longitudinal level, twist, cant and cross level. Inspection and estimation of irregularities are very important to maintain the rail condition. Generally, the EM120 has been utilized to measure the rail irregularities once a month in Korea. However, the EM120 can be operated at night time only, because the inspection speed of EM120 is much slower than the speed of high-speed trains. Also, the EM120 is too slow to inspect effectively for the whole commercial line. Therefore, we have mounted the track inspection system on the High-Speed Rolling Stock 350 eXperimental (HSR350X) and measured the rail irregularities to confirm the condition of a rail while running 300km/h. In this paper, the track inspection system mounted on HSR350X is mainly considered, and the measured results through test run are introduced.

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Image Processing Technique for an Automatic Inspection of the Surface Outlook of High Speed Moving Plate. (고속 이동 판재의 자동 외관 검사를 위한 영상처리)

  • 부광석;임성현;조현춘
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.219-219
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    • 2000
  • A Plate type pipe is used for heat exchange in radiator of a vehicle. The pipe has several rooms through which water flows and heat is dissipated into outside . In the case that there are small holes, cracks or some scratches on the plate, the radiators lost their functions due to Leakage. This may result in overheating of engine in a car. Thus, we need to perform the entire inspection of the plate type pipe in advance before assembling the radiator. In manufacturing process of the plate type pipe, the productive speed is very high and that may be performed continuously. So, there is no room to perform the outlook inspection by typical image processing techniques. This paper proposes a new method to inspect the outlook surface of the plate type pipe automatically with high speed. Especially, the sequential processing technique of an algorithm which detects defects on the surfaces of the plate type pipe is proposed for line scan camera which captures line image. To evaluate the inspection performance, a series of experiments is performed.

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Safety Margin Evaluation of Railway wheel Based on Fracture Scenarios

  • Kwon, Seok Jin;Lee, Dong Hyung;Seo, Jung Won;Kwon, Sung Tae
    • International Journal of Railway
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    • v.5 no.2
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    • pp.84-88
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    • 2012
  • Derailment due to wheel failure would cause a tremendous social and economical cost in service operation. It is necessary to evaluate quantitatively the safety with respect to high-speed train. Although the safety of railway wheel has been ensured by an regular inspection, all critical defects cannot be detected in inspection cycles and the wheel has been replaced because a defect quickly become critical for safety. Therefore, it is important to calculate quantitatively the fracture limit and remnant life of damaged railway wheel in wheel-rail system. In present paper, the critical crack size of wheel for high-speed train is simulated based on fracture scenario and the safety of wheel is evaluated.

A Study on Emission Inspection Method Improvement of Heavy-duty Diesel Vehicles (대형 경유자동차 배출가스 검사방법 개선에 관한 연구)

  • Jung, Youngdal;Yeo, Unseok;Yun, Yongan;Hong, Minsung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.1
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    • pp.165-173
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    • 2014
  • The method of emission inspection for Heavy-duty diesel vehicles has been engine speed type Lug-down 3mode. This method could bring damage to decrepit vehicles under high speed and high load condition and it could not apply the driving pattern on the road. For these reasons, this study has started to create new emission inspection which is appropriate for Korea's road infrastructure. KD 147 would be applied to light-duty diesel vehicles from july 2010 after model operations. Therefore, this study has investigated new emission inspection system for heavy-duty diesel vehicles, except for light-duty diesel vehicles. In consideration of domestic conditions to meet the new load test method in this study, the Lug-down3 mode vehicle speed method was developed for the first time in korea.

Inspection of Weld Bead using High Speed Laser Vision Sensor

  • Lee, H.;Ahn, S.;Sung, K.;Rhee, S.
    • International Journal of Korean Welding Society
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    • v.3 no.2
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    • pp.53-59
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    • 2003
  • Visual inspection using laser vision sensor was proposed for fast and economic inspection and was verified experimentally. Welding is one of the most important manufacturing processes for automotive and electronics industries as well as heavy industries. The weld zone influences the reliability of the products. There are two kinds of weld inspection tests, destructive and non­destructive test. Even though the destructive test is much more reliable, the product should be destroyed, and hence the non­destructive test such as ultrasonic or X­ray test was used to overcome this problem. However, these tests are not used for real time inspection.

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The Bogie Bunting Sensors quality Inspection (고속열차의 대차불안정감지센서 시험에 대한 연구)

  • Cha, Geun-Su;Jeon, Seong-Joon;Shon, Kang-Ho
    • Proceedings of the KSR Conference
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    • 2009.05b
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    • pp.603-612
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    • 2009
  • The bogie hunting sensor detects accelerations of a bogie. It transmits those accelerations using frequency modulated signal to the TCMS(Train Control and Management System) electronics for functional processing. TCMS decide undesirable bogie hunting and high speed instability with frequency modulated signal. The bogie hunting sensor is essential component for safety driving of high speed train. The bogie hunting sensor's quality inspection before sensor is installed on bogie is very important. Therefore it is required equipment for exact inspection of train bogie hunting sensor. This study is about development of Bogie Hunting sensor's inspection equipment that we can improve Bogie Hunting sensor's quality. Accordingly, I suppose that this thesis will be utilized to improve the bogie hunting sensor's quality thru exact inspection.

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