• Title/Summary/Keyword: high temperature high pressure

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Die stress and Process of Analysis for Condenser Tube Extrusion by using a Porthole Die (포트홀 다이를 이용한 컨덴서 튜브 직접압출 공정해석 및 금형강도 해석)

  • Lee, J. M.;lee, S. K.;Kim, B. M.;Jo, H. H.;Jo, H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1030-1033
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    • 2002
  • In this study, it is important that we have an understanding of the metal flow for manufacturing condenser tube in porthole die extrusion, because this need to provide for household appliances market that is expected to grow into the major market of the cooling system hereafter. Condenser tube is mainly manufactured by conform exclusion. However, this method was not satisfied a series of the needs for manufacturing condenser tube as compared with porthole die extrusion. The deforming skill recently is required high-productivity, high-accuracy and reducing lead-time, thus it is essential to substitute conform exclusion by porthole die exclusion. Porthole die extrusion has many advantages such as improvement of productivity, reduction of production cost etc. In general, the porthole die extrusion process consists of three stages(dividing, welding and forming stages). In order to obtain the detailed mechanics, to assist in the design of proper die shapes and sizes, and to improve the quality of products, porthole die extrusion should be analyzed in as non-steady state as possible during the entire process to evaluate detailed metal flow, temperature distribution, welding pressure and extrusion lead, and therm stress analysis was practiced to obtain effective stress and elastic deformation value. A analytical results provide useful information the optimal design of the porthole die for condenser tube.

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The Properties of Permeability and Ash-Removal of Sintered Fail Safety Filter of Dust Collector in High Temperature (고온 집진용 Fail Safety 소결 필터의 통기도와 분진제거 특성)

  • Bae S-Y;Ahn I-S;Jung W-H;Choi J-H
    • Korean Journal of Materials Research
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    • v.14 no.7
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    • pp.470-476
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    • 2004
  • The fail safety filter is an assistant filter element to be mounted in order to intercept the particles leaked when the main filter elements are broken. So it should have two contrary functions of being plugged easily to meet the purpose of dust sealing and a high permeability to save the space. The permeability of the metal filter elements were effectively controlled by the following factor: powder size(53-840 ${\mu}m$) and applied pressure(1000-2000 $kgf/cm^2$), and then the compact were sintered for 1 hour at $1200^{\circ}C$ in vacuum sintering furnace. The sintered metal filters was evaluated for the function of the fail safety filter in an experimental unit. The maximum allowable particle size was 420-840 ${\mu}m$, when a CIP pressure of 1500 $kgf/cm^2$ was applied reveals a permeability of about $1.2{\times}10^{10}m^2$ and pore size of about 60 ${\mu}m$. The metal filter produced with stainless steel powder of 480-840 ${\mu}m$ size, which presented excellent permeability than commercial ceramic filter element and plugged with in 3 minutes with the leak of the maximum particle size less than 3 ${\mu}m$.

Development of a Portable Total-phosphorus Monitoring System for Preventing Eutrophication in Advance (부영양화 사전 예방을 위한 휴대용 총인 모니터링 시스템 개발)

  • Jung, Dong Geon;Kim, Seung Deok;Kwon, Soon Yeol;Lee, Jae Yong;Kim, Yu Seong;Lee, Junyeop;Kim, JaeKeon;Kim, Sae-Wan;Kong, Seong Ho;Jung, Daewoong
    • Journal of Sensor Science and Technology
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    • v.29 no.5
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    • pp.342-347
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    • 2020
  • In this study, a portable total-phosphorus (TP) monitoring system utilizing a photocatalytic-reaction-based pretreatment method is proposed, fabricated, and characterized. Commercial TP monitoring systems are only used in laboratories because of their complex monitoring procedure, bulk-size, and high-cost. In particular, pretreatment in commercial TP monitoring systems is performed at high temperatures (> 120 ℃) and pressure (> 1.1 kg cm-2) making it difficult to minimize the scale of the systems. The proposed TP monitoring system employs a pretreatment method with a photocatalytic reaction; thus, its size can be reduced, as photocatalytic reactions occur at room temperature and atmospheric pressure. Analytes with various TP concentrations are pretreated using the proposed portable TP monitoring system and are quantitatively measured with an LED and a photodiode.

Multi-Objective Optimization of Turbofan Engine Performance Using Particle Swarm Optimization (Particle Swarm Optimization을 이용한 터보팬 엔진 다목표 성능 최적화 연구)

  • Choi, Jaewon;Chung, Wonchul;Sung, Hong-Gye
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.4
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    • pp.326-333
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    • 2015
  • A turbo fan engine performance analysis program combined with a particle swarm optimization(PSO) has been developed to optimize the major design parameters of the combat aircraft gas turbine engine. The optimized parameters includes bypass ratio, fan pressure ratio, high pressure compression ratio and burner exit temperature. The objective parameters have been determined using a multi-objective function consisting of the net thrust and specific fuel consumption along a weight function. The basic model for the combat aircraft gas turbine engine has been selected as the F404 turbofan engine which is widely used in the combat aircraft, F-18 and Korean high level training aircraft, T-50. The optimal conditions of four parameters have been obtained for various design conditions.

Perspective of Technology for Liquid Rocket Engines (액체로켓엔진 기술 전망)

  • Cho, Won Kook;Ha, Sung Up;Moon, Insang;Jung, Eun Whan;Kim, Jin Han
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.8
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    • pp.675-685
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    • 2016
  • A research area on liquid rocket engine has been suggested. Downsizing through combustion pressure rise and low price are major issues to gas generator cycle engines. A very high pressure turbopump and material against oxidizer rich environment may be necessary technologies for staged combustion cycle engines. Integrated analysis saving computing time is the trend of rocket engine systems analysis area. Other important research topics are the methane engine for reusable booster to reduce the cost, 3D printing and materials for high temperature or oxidizer rich environment.

CO2 Separation Techniques Using Ionic Liquids (이온성 액체를 이용한 CO2 분리기술)

  • Cho, Min Ho;Lee, Hyunjoo;Kim, Honggon
    • Korean Chemical Engineering Research
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    • v.48 no.1
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    • pp.1-9
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    • 2010
  • Since carbon dioxide, $CO_2$, was revealed as a major greenhouse gas, techniques for its separation, capture, and storage have received increasing interest in recent years. Aqueous amines are the most widely accepted $CO_2$ absorbents, but they cause the problems such as high regeneration energy, thermal degradation, and loss of absorbents due to their volatility. Ionic liquids having high thermal stability, extremely low vapor pressure, and capability of selectively absorbing specific gases have been proposed as new $CO_2$ capturing solvents which may potentially replace aqueous amines. By reviewing the ionic liquids having capability to absorb $CO_2$ reported in previous papers, we seek to develop a comprehensive understanding on the factors that influence the $CO_2$ solubility in ionic liquids such as their structures, absorption temperature, pressure, water content, etc., and to estimate the potential of ionic liquids as $CO_2$ separating media.

High-Pressure Synthesis of $SmFeAsO_{1-x}F_x$(x=0.2) Single Crystals ($SmFeAsO_{1-x}F_x$(x=0.2)의 고압 단결정 합성)

  • Lee, Hyun-Sook;Park, Jae-Hyun;Lee, Jae-Yeap;Kim, Ju-Young;Cho, B.K.;Jung, Chang-Uk;Lee, Hu-Jong
    • Progress in Superconductivity
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    • v.10 no.2
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    • pp.87-91
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    • 2009
  • Fluorine-doped $SmFeAsO_{1-x}F_x$ single crystals with the nominal value of x=0.2 were grown at $1350-1450^{\circ}C$ under the pressure of 3.3 GPa by using the self-flux method. Plate-shaped single crystals in the range of a few-150 ${\mu}m$ in their lateral size were obtained. The detailed crystal structure was analyzed by using the x-ray diffractometry. Superconducting transition temperature, determined by the resistive transition, of a single crystal was about 49 K with a narrow resistive transition width of ${\sim}1$ K. A relatively sharp transition, a low residual resistivity, and a large residual resistivity ratio compared with those reported for $REFeAsO_{1-x}F_x$(RE=Sm, Nd) single crystals indicate the high quality of our single crystals.

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Microstructure and Mechanical Properties of β-SiAlON Ceramics Fabricated Using Self-Propagating High-Temperature Synthesized β-SiAlON Powder

  • Kim, Min-Sung;Go, Shin-Il;Kim, Jin-Myung;Park, Young-Jo;Kim, Ha-Neul;Ko, Jae-Woong;Yun, Jon-Do
    • Journal of the Korean Ceramic Society
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    • v.54 no.4
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    • pp.292-297
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    • 2017
  • ${\beta}-SiAlON$, based on its high fracture toughness, good strength and low abrasion resistance, has been adopted in several industrial fields such as bearings, turbine blades and non-ferrous metal refractories. In general, ${\beta}-SiAlON$ is fabricated by reactive sintering using expensive $Si_3N_4$ and AlN as starting materials. On the other hand, in this study, a cheaper ${\beta}-SiAlON$ starting powder synthesized by SHS was employed to improve price competitiveness compared to that of the reactive sintering process. ${\beta}-SiAlON$ ceramics with various content of the sintering additive $Y_2O_3$ up to 7 wt% were fabricated by conventional pressureless sintering at $1800^{\circ}C$ for 2 to 8 h under $N_2$ pressure of 0.1 MPa. The specimen with 3 wt% $Y_2O_3$ exhibited the best mechanical properties: hardness of 14 GPa, biaxial strength of 830 MPa, fracture toughness of $5MPa{\cdot}m^{1/2}$ and wear rate of about $3{\times}10^{-6}mm^3/N{\cdot}m$.

Study of Drying Characteristics of Low Rank Coal in a Pressurized Micro-riser (가압 마이크로 수송관을 이용한 저급탄의 건조 특성 연구)

  • Gwak, In Seop;Gwak, You Ra;Kim, Ye Bin;Lee, See Hoon
    • Applied Chemistry for Engineering
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    • v.28 no.3
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    • pp.313-317
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    • 2017
  • With the continuous increase of energy demand, low-grade coal is regarded as one of new energy sources. However, due to the high water content, the utilization efficiency of low-grade coal is not good to be used in recent conversion plants. Therefore, it requires a drying process to lower the water content in low-grade coals. Although a variety of drying experiments were conducted, drying characteristics in accordance with the pressure change has not been progressed. In this study, the flash drying characteristics of low grade coal with high moisture content (21.5 wt%) were determined in a pressurized micro-riser. The effect of operation conditions such as pressure (1-40 bar), dryer temperature ($200-600^{\circ}C$), and tube length (2-6 m) on drying ratios were investigated.

An Analysis and Improvement of the Experiment about the Effect of Pressure on the Equilibrium of the NO2 - N2O4 System (NO2 - N2O4 사이의 평형에서 압력의 영향에 관한 실험의 문제점 분석 및 개선)

  • Eung-Gyu Kang;Seong-Joo Kang
    • Journal of the Korean Chemical Society
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    • v.47 no.3
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    • pp.283-291
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    • 2003
  • The purpose of this research was to analyze and improve the experiment, observing the color change under compression on the equilibrium of $2NO_2\;{\rightleftarrow}\;N_2O_4$ system, described in high school and general chemistry textbooks. Chemistry textbooks described that the reddish brown color got lighter on the compression of $2NO_2\;{\rightleftarrow}\;N_2O_4$ system. This misinterpretation was due to no consideration of $NO_2$ concentration increase by the volume decrease. In order to propose a correct interpretation, the changes of color and temperature on compression were quantitatively measured and compared with theoretical studies. In addition, an improved experiment, excluding the effect of $NO_2$ concentration increase, was proposed to observe only the color change of the net equilibrium shift.