• Title/Summary/Keyword: high strength materials

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Stress-Based Springback Reduction of an AHSS Front Side Member (고강도강 프런트 사이드멤버의 응력분포 최적화를 통한 스프링백 저감)

  • Song J.H.;Kim S.H.;Park S.H.;Huh H.
    • Transactions of Materials Processing
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    • v.15 no.4 s.85
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    • pp.295-303
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    • 2006
  • Optimization is carried out to determine process parameters which reduce the amount of springback and improve shape accuracy of a deep drawn product in sheet metal forming process. The study uses the amount of stress deviation along the thickness direction in the deep drawn product as an indicator of springback instead of springback simulation. The scheme incorporates with an explicit elasto-plastic finite element method for calculation of the final shape and the stress deviation The optimization method adopts the response surface method in order to seek for the optimum condition of process parameters such as the blank holding force and the draw-bead force. The present scheme is applied to design of the variable blank holding force in an U-draw bending process and the application is further extend ε d to the design of draw-bead force in a front side member formed with advanced high strength steel (AHSS) sheets of DP60. Results show that design of process parameter is well performed to decrease the stress deviation through the thickness and to reduce the amount of springback. The present analysis provides a guideline in a design stage for controlling the springback based on the finite element simulation of the complicated parts.

Effects of Reducing Agents on Textural Changes and Protein Modification in Extruded Wheat Gluten (압출성형시 환원제 첨가에 의한 밀가루 글루텐의 조직 변화와 단백질의 변성)

  • 고봉경
    • Journal of the East Asian Society of Dietary Life
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    • v.6 no.2
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    • pp.213-219
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    • 1996
  • Addition of reducing agents during extrusion markedly affected physical and chemical properties of wheat flour and gluten extrudates. Expansion at the die was increased for wheat flour and gluten extrudates. Organic materials containing sulfur were evaporated as a flavor from gluten at the die and total sulfur contents were decreased. Physical shape was different for gluten extrudates without reducing agents. It was difficult to form the long strand of gluten extrudate without cooling die. Hydroquinone accelerated cell breakdown and produced more irregular shape of extrudate. However, addition of cysteine decreased the cell breakdown and produced the long strand of gluten extrudates. Chemical reactions of reducing agents such as cysteine and hydroquinone were different for high content (<80%) of wheat gluten. It was assumed that reducing agents donated hydrogen to inhibit the formation of disulfide crosslinking, decreased the dough strength and produced the broken cell and irregular shape of extrudates. Whereas, cysteine reacted as a binder as well as reducing agent and formed long strands. The evidence of reaction of reducing agents was shown from the fact that non-protein disulfide was increased and protein disulfide was slightly decreased from cysteine added gluten extrudate.

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Analysis of Phase Transformation and Temperature History during Hot Stamping Using the Finite Element Method (유한요소해석을 이용한 핫스탬핑 공정시 발생하는 온도 이력 및 상변태 해석)

  • Yoon, S.C.;Kim, D.H.
    • Transactions of Materials Processing
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    • v.22 no.3
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    • pp.123-132
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    • 2013
  • Hot stamping, which is the hot pressing of special steel sheet using a cold die, can combine ease of shaping with high strength mechanical properties due to the hardening effect of rapid quenching. In this paper, a thermo-mechanical analysis of hot stamping using the finite element method in conjunction with phase transformations was performed in order to investigate the plastic deformation behavior, temperature history, and mechanical properties of the stamped car part. We also conducted a fully coupled thermo-mechanical analysis during the stamping and rapid quenching process to obtain the mechanical properties with the consideration of the effects of plastic deformation and phase transformation on the temperature histories at each point in the part. The finite element analysis could provide key information concerning the temperature histories and the sheet mechanical properties when the phase transformation is properly considered. Such an analysis can also be used to determine the effect of cyclic cooling on the tooling.

Fire Resistance of High-Strength Concrete Corresponding to the Finishing Material Kinds and Thickness (마감재 종류 및 두께 변화에 따른 고강도 콘크리드의 내화특성)

  • Jung, Hong-Keun;Pei, Chang-Chun;Lee, Seong-Yeun;Han, Chang-Peng;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.473-474
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    • 2009
  • In this study, a column member of an existing architecture finished with gypsum board was assumed to examine fire resistance characteristics according to the type and thickness of finishing material. All specimens showed spalling to the reinforcing part after fire resistance test. For temperature characteristics, rapid temperature increase of 100${\sim}$200 $^{\circ}C$ was shown between 35 ${\sim}$ 60 minutes in the sequence of 9.5 T, 9.5 T (2 pieces), 12.5 T, 15 T and fire resistant 12.5 T. The analysis suggested that finishing materials with better fire resistance are necessary.

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Physical Properties and Hydroxyapatite Formation of Low Alkali Containing Bioglass (저농도 알칼리 생체유리의 물성 및 Hydroxyapatite 형성)

  • 김용수;김철영
    • Journal of the Korean Ceramic Society
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    • v.31 no.12
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    • pp.1521-1528
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    • 1994
  • To improve mechanical strength of bioglass, it is considered to use the glass as a coating material to alumina, but the difference in thermal expansion coefficient between two materials is too high to make a good coating. The aim of the present study, therefore, is to find out proper glass composition matching its thermal expansion coefficient to that of alumina without losing biocompatibility. In the present work, various glasses were prepared by substituting B2O3 and CaO for Na2O in the glass system of 55.1%SiO2-2.6%P2O5-20.1%Na2O-13.3%CaO-8.9%CaF2 (in mole%), and the thermal expansion property and reaction property in tris-buffer solution for the resulting glasses were measured. The thermal expansion coefficient of the glass was decreased with the substitution of B2O3 for Na2O, and it became close to that of alumina in the glass in which 8 mole% of CaO was substituted for Na2O. Hydroxyapatite formation was enhanced and silica rich layer thickness was decreased with B2O3 substitution for Na2O. CaO substitution for Na2O didn't deteriorated the hydroxyapatite development.

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A Study on Dynamic Characteristics Analysis of Spindle Unit for Two-for-One Twister (투포원 연사기용 스핀들 유니트의 동특성 해석에 관한 연구)

  • Kim, Gwang-Yeong;Kim, Jong-Su
    • 연구논문집
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    • s.27
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    • pp.127-139
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    • 1997
  • Two-for-one twister is a kind of textile machine and makes special fancy yarn which is twisted two times per one revolution in order to increase tensile strength and wear resis-tance of yarn. Spindle mechanism has to be stable and continuous motion in high speed revolution, and then optimal design is necessary to analyze dynamic characteristics of spindle unit. Spindle unit is consist of blade and rotary disc that are cylindrical body of revolution. For analysis of the dynamic characteristics of spindle unit, transfer matrix method is used and a numerical code SPINDLE also. Torsion and natural bending frequency of the spindle unit are examined. Its displacement mode is studied in function of variable revolutions.

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A study on the magnetic properties of high Tc superconductor $Y_{1-x}Yb_xBa_2Cu_3FyOy$ (고온 초전도체 $Y_{1-x}Yb_xBa_2Cu_3FyOy$의 자기적 성질에 관한 연구)

  • 김재욱;김채옥
    • Electrical & Electronic Materials
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    • v.9 no.6
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    • pp.578-583
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    • 1996
  • The magnetic properties have been investigated for the system of $Y_{1-x}$Yb$_{x}$Ba$_{2}$Cu$_{3}$F$_{y}$O$_{y}$ with x=0.0, 0.1, 0.2, 0.3, 0.4 and 0.5. In the magnetic hysteresis measurements, the values of the magnetic critical current densities are in the range of 10$^{4}$-10$^{5}$ A/cm$^{2}$ at the maximum external field 1.4 T. The upper critical field is over 100 T. The critical current density is estimated by the magnetization width .DELTA.M through the Bean critical state model. As the field strength is increased, the .DELTA.M diminishes slowly. The .DELTA.M for the fluorinated sample also decreases slowly with increasing field. It is considered that the large J, value results from this type is due to enhanced pinning center in grain boundary.y.ary.y.

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Heavy Metal Leaching, CO2 Uptake and Mechanical Characteristics of Carbonated Porous Concrete with Alkali-Activated Slag and Bottom Ash

  • Kim, G.M.;Jang, J.G.;Naeem, Faizan;Lee, H.K.
    • International Journal of Concrete Structures and Materials
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    • v.9 no.3
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    • pp.283-294
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    • 2015
  • In the present study, a porous concrete with alkali activated slag (AAS) and coal bottom ash was developed and the effect of carbonation on the physical property, microstructural characteristic, and heavy metal leaching behavior of the porous concrete were investigated. Independent variables, such as the type of the alkali activator and binder, the amount of paste, and $CO_2$ concentration, were considered. The experimental test results showed that the measured void ratio and compressive strength of the carbonated porous concrete exceeded minimum level stated in ACI 522 for general porous concrete. A new quantitative TG analysis for evaluating $CO_2$ uptake in AAS was proposed, and the result showed that the $CO_2$ uptake in AAS paste was approximately twice as high as that in OPC paste. The leached concentrations of heavy metals from carbonated porous concrete were below the relevant environmental criteria.

An Evaluation of Elastic Aspects of PVC/MBS by An Acoustic Resonance Method (음향공진법을 이용한 PVC/MBS의 탄성적 특성 평가)

  • Lee, D.H.;Bahk, S.M.;Park, M.K.
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.603-608
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    • 2001
  • A certain amount of MBS rubber was added to improve toughness of PVC which has a strong tendency of being brittle, producing a mixture, PVC/MBS, from which test specimens were prepared. PVC has strong chemical resistance, oil resistance, frame retardancy and high mechanical strength. Also, it is relatively inexpensive to produce, but shows weakness to impact and difficult for processing. MBS, a typical toughening agent for PVC is generally known, when added in a small amount, to improve impact resistance and to minimize difficulties during the processing of the PVC without adversely affecting the positive aspects of the PVC. In this investigation, attempts were made to observe and determine the variations in elastic and damping constants of the PVC depending on the amounts of MBS added to the mixture, PVC/MBS, and also on the thicknesses of the specimens. An acoustic resonance technique was used for the tests in this investigation. It serves as a method to characterize properties of materials set in vibrational motions, which is initiated by low level stresses generated by externally supplied acoustic energy. Substantial variations were observed in the test results with the addition of the MBS to the PVC. Generally, the magnitudes of elastic constants decrease while the damping capacity improves when MBS rubber was added.

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A Study on the Wavelet Transform of Acoustic Emission Signals Generated from Fusion-Welded Butt Joints in Steel during Tensile Test and its Applications (맞대기 용접 이음재 인장시험에서 발생한 음향방출 신호의 웨이블릿 변환과 응용)

  • Rhee, Zhang-Kyu
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.1
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    • pp.26-32
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    • 2007
  • This study was carried out fusion-welded butt joints in SWS 490A high strength steel subjected to tensile test that load-deflection curve. The windowed or short-time Fourier transform(WFT or STFT) makes possible for the analysis of non-stationary or transient signals into a joint time-frequency domain and the wavelet transform(WT) is used to decompose the acoustic emission(AE) signal into various discrete series of sequences over different frequency bands. In this paper, for acoustic emission signal analysis to use a continuous wavelet transform, in which the Gabor wavelet base on a Gaussian window function is applied to the time-frequency domain. A wavelet transform is demonstrated and the plots are very powerful in the recognition of the acoustic emission features. As a result, the technique of acoustic emission is ideally suited to study variables which control time and stress dependent fracture or damage process in metallic materials.