• Title/Summary/Keyword: high strength materials

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Enhancing the Durability and Surface Properties of Ceramic-Glass via DLC Coating Method

  • Jae-Un Kim;Byeong-Seok Lim;Byung-Woo Ahn;Young-Shin Yun;Han-Cheol Choe
    • Corrosion Science and Technology
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    • v.23 no.5
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    • pp.365-373
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    • 2024
  • The purpose of this study was to investigate how diamond-like carbon (DLC) coatings could improve ceramic-glass durability and surface property. Ceramic-glass is valued for its aesthetic appeal. However, it is brittle and easily damaged. To address this issue, we looked into the use of DLC coatings known for their high hardness and low friction properties. Starting with cleaning the surface with linear ion guns to remove any impurities, a buffer layer was applied to enhance the adhesion of coatings. The DLC layer was deposited using unbalanced magnetron (UBM) sputtering, which maximized the deposition efficiency by controlling magnetic fields. Results demonstrated a significant improvement in mechanical properties of ceramic glass, with DLC-coated surfaces achieved a friction coefficient close to zero, a surface hardness of 22 GPa, and an adhesion strength exceeding 30 N. These findings confirm that DLC coatings can substantially increase the durability and extend the service life of ceramic glass, making them a promising solution for enhancing performances of high-cost brittle materials.

Local Buckling of Built-up Square Tubular Compression Members Fabricated with HSA800 High Performance Steels under Concentric Axial Loading (중심압축력을 받는 건축구조용 고성능강(HSA800) 용접 각형강관 압축재의 국부좌굴)

  • Yoo, Jung-Han;Kim, Joo-Woo;Yang, Jae-Keun;Kang, Joo-Won;Lee, Dong-Woo
    • Journal of Korean Society of Steel Construction
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    • v.24 no.4
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    • pp.435-442
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    • 2012
  • Recently, high performance(strength) steels have been utilized to structural materials in buildings and bridges with the demand for high-rise and long-span of main structures. This paper is a series of basic study for the design specification of structural members using high performance steel, material properties of high performance rolled steel building structures. HSA800 was compared with the requirements of Korean Standards(KS) for HSA800. Welded square tube stub columns with variables of width-to-thickness ratios are planned in order to investigate the local buckling behaviors and check the current design limit of width-to-thickness ratio and uniaxial compressive tests are carried out. In addition, the local buckling behaviors of stub columns obtained finite element analysis were compared with those of test results.

High Strain Rate Tensile Test of Composite Material for Automotive Front End Module Carrier (자동차 프론트엔드모률 캐리어용 경량 복합소재의 고속인장 시험)

  • Kang, Woo-Jong;Kim, Sung-Tae
    • Composites Research
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    • v.24 no.3
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    • pp.12-16
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    • 2011
  • High strain rate tensile tests were performed to measure the strain rate sensitivity of fiber reinforced composite material. The composite material was developed for the light weight design of an automotive FEM(front end module) carrier. Standard specimens for quasi-static tests of fiber reinforced composites can be found in ASTM D3039. However, in case of high strain rate tests, it was hard to find standard specimen shapes. In this study, three kinds of tensile specimens designed based on ASTM D638 were investigated to determined the adequate gauge width of tensile specimen for fiber reinforced composite. A drop tower type of high speed tensile apparatus was developed for strain rates of about 15/s and 100/s. Gauge width of 6mm, 8mm and 10mm were investigated. Test results showed the specimen of 8mm width was adequate for the high strain rate tensile tests of fiber reinforced composite. It was found the strength of the composite material increased as the strain rate increased.

Measurement of Material Properties of Composites under High Temperature using Fiber Bragg Grating Sensors (광섬유 브래그 격자 센서를 이용한 고온용 복합재료의 물성 측정)

  • 강동훈;박상욱;김수현;홍창선;김천곤
    • Composites Research
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    • v.16 no.6
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    • pp.41-47
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    • 2003
  • Composites are widely used for aircraft, satellite and other structures due to its good mechanical and thermal characteristics such as low coefficient of thermal expansion(CTE), heat-resistance, high specific stiffness and specific strength. In order to use composites under condition of high temperature, however, material properties of composites at high temperatures must be measured and verified. In this paper, material properties of T700/Epoxy were measured through tension tests of composite specimens with an embedded FBG sensor in the thermal chamber at the temperatures of RT, $100^{\circ}$, $200^{\circ}$, $300^{\circ}$, $300^{\circ}$. Through the pre-test of an embedded optical fiber, we confirmed the embedding effects of an optical fiber on material properties of the composites. Two kinds of specimens of which stacking sequences are [0/{0}/0]$_{T}$. and [$90_2$/{0}/$90_2$]. were fabricated. From the experimental results, material property changes of composites were successfully shown according to temperatures and we confirmed that fiber Bragg grating sensor is very appropriate to strain measurement of composites under high temperature.

Analytical and experimental research on wind-induced vibration in high-rise buildings with tuned liquid column dampers

  • Liu, Ming-Yi;Chiang, Wei-Ling;Chu, Chia-Ren;Lin, Shih-Sheng
    • Wind and Structures
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    • v.6 no.1
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    • pp.71-90
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    • 2003
  • In recent years, high-strength, light-weight materials have been widely used in the construction of high-rise buildings. Such structures generally have flexible, low-damping characteristics. Consequently, wind-induced oscillation greatly affects the structural safety and the comfort of the building's occupants. In this research, wind tunnel experiments were carried out to study the wind-induced vibration of a building with a tuned liquid column damper (TLCD). Then, a model for predicting the aerodynamic response in the across-wind direction was generated. Finally, a computing procedure was developed for the analytical modeling of the structural oscillation in a building with a TLCD under the wind load. The model agrees substantially with the experimental results. Therefore, it may be used to accurately calculate the structural response. Results from this investigation show that the TLCD is more advantageous for reducing the across-wind vibration than the along-wind oscillation. When the across-wind aerodynamic effects are considered, the TLCD more effectively controls the aerodynamic response. Moreover, it is also more useful in suppressing the acceleration than the displacement in biaxial directions. As s result, TLCDs are effective devices for reducing the wind-induced vibration in buildings. Parametric studies have also been conducted to evaluate the effectiveness of the TLCD in suppressing the structural oscillation. This study may help engineers to more correctly predict the aerodynamic response of high-rise buildings as well as select the most appropriate TLCDs for reducing the structural vibration under the wind load. It may also improve the understanding of wind-structure interactions and wind resistant designs for high-rise buildings.

Study on the Reliability of COB Flip Chip Package using NCP (NCP 적용 COB 플립칩 패키지의 신뢰성 연구)

  • Lee, So-Jeong;Yoo, Se-Hoon;Lee, Chang-Woo;Lee, Ji-Hwan;Kim, Jun-Ki
    • Journal of the Microelectronics and Packaging Society
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    • v.16 no.3
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    • pp.25-29
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    • 2009
  • High temperature high humidity and thermal shock reliability tests were performed for the board level COB(chip-on-board) flip chip packages using self-formulated and commercial NCPs(non-conductive pastes) to ensure the performance of NCP flip chip packages. It was considered that the more smaller fused silica filler in prototype NCPs is more favorable for high temperature high humidity reliability. The failure of NCP interconnection was affected by the expansion of epoxy due to moisture absorption rather than the fatigue due to thermal stress. It was considered that the NCP having more higher adhesive strength seems to be more favorable to increase the thermal shock reliability.

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High Temperature Fatigue Life Prediction for Welded Joints of Recuperator Material for UAV (무인기용 레큐퍼레이터 소재의 용접부에 대한 고온 피로수명 예측)

  • Lee, Sang-rae;Kim, Jae-hwan;Kim, Jae-hoon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.2
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    • pp.111-117
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    • 2019
  • An experimental study on the welding part of a heat transfer plate that constitutes the lightweight and high efficiency recuperator is presented in this paper. In particular, to find out the service life of the welded part, fatigue characteristics were determined through experiments. Experiments were carried out on two materials (STS347, AL20-25 + nb), which are selected as the material of the recuperator; further, the specimens were manufactured through the methods used for actual fabrication and the standards recommended by ASTM. To evaluate the mechanical properties of the specimens at room and high temperature, MTS-810 was used in a high-temperature furnace. The tensile test was carried out at room and high temperatures for each specimen. The fatigue test was carried out by setting the load ratio corresponding to 50%, 40%, 30%, 20%, and 10% of the tensile strength at the stress ratio of 0.1. Finally, the fatigue life characteristics obtained by the experiment were compared with the stresses owing to the load generated in the operating conditions of the recuperator, and the lifetime of the welds was evaluated to prepare for the operation time required by the UAV.

Corrosion resistance at high temperature condition of Cr Films Formed on hot-dip Al-Si plated steel sheet (용융Al-Si도금 강재에 형성한 Cr 막의 고온 환경 중 내식특성)

  • Gang, Min-Ju;Lee, Seung-Hyo;Lee, Myeong-Hoon
    • Journal of Surface Science and Engineering
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    • v.55 no.6
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    • pp.448-459
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    • 2022
  • Generally, steel is the most commonly used in the industry because of good strength, processability and cost-effectiveness. Steel can be surface-treated such as coating or used as an alloy by adding elements such as Cr, Ni, Zr, and Al to increase corrosion resistance. However, even if steel is used in same environment corrosion resistance is sharply lowered when it is exposed to a high temperature for a fixed or extended period of time due to an overload or other factors. In particular, the use of hot-dip aluminized plated steel, which is used in high-temperature atmospheres, is increasing due to the surface Al2O3 oxide film. This steel necessitates an urgent solution as issues of corrosion resistance limitations often appear. It is an important issue that not only cause analysis but also the research for the surface treatment method that can be solved. Thus, in this study, Cr in which it is expected to be effective in corrosion resistance and heat resistance attempted to deposit on hot dip aluminized plated steel with PVD sputtering. And it was possible to present the surface treatment application of various types of industrial equipment exposed to high temperature and basic design guidelines for use by confirming the corrosion resistance of hot dip Al-Si plated steel with Cr film deposited at high temperature.

Electrochemical Characteristics of Polyurethane-based Polymer Electrolyte for Lithium Sulfur Battery (리튬 유황전지용 폴리우레탄 고분자 전해질의 전기화학적 특성)

  • Kim, Hyeong-Ju;Shin, Joon-Ho;Kim, Jong-Hwa;Kim, Ki-Won;Ann, Hyo-Jun;Ahn, Ju-Hyun
    • Journal of the Korean Electrochemical Society
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    • v.5 no.2
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    • pp.47-51
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    • 2002
  • Polyurethane was used as matrix for polymer electrolytes with liquid electrolyte consist of organic solvent as ethylene carbonate(EC), propylene carbonate(PC), and tetraethylene glycol dimethylether(TG) and 1M $LiCF_3SO_3$, which has high mechanical strength and porosity. Electrochemical properties fur polyurethane electrolytes with various liquid electrolytes were evaluated. The amount of immersed liquid electrolyte for TG with 1M $LiCF_3SO_3$ was increased to about $750\%$ by weight, and initial discharge capacity and cycle performance was better than others. Ionic conductivity for TG/EC(v/v,1:1) and PC/EC(v/v, 1:1) with 1M $LiCF_3SO_3$ was about $3.15\times10^{-3} S/cm, \;3.18\times10^{-3}S/cm$

A Study on the Application of Composites to Pipe Support Clamps for the Light-weight LNGC (LNGC 경량화를 위한 파이프 지지용 클램프의 복합소재 적용 연구)

  • Bae, Kyong-Min;Yim, Yoon-Ji;Yoon, Sung-Won;Ha, Jong-Rok;Cho, Je-Hyoung
    • Composites Research
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    • v.34 no.1
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    • pp.8-15
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    • 2021
  • In the shipbuilding and marine industry, as a technology for reducing the weight of parts to reduce energy and improve operational efficiency of ships is required, a method of applying fibers-reinforced composites which is high-strength lightweight materials, as part materials can be considered. In this study, the possibility of applying fibers-reinforced composites to the pipe support clamps was evaluated to reduce the weight of LNGC. The fibers-reinforced composites were manufactured using carbon fibers and glass fibers as reinforcing fibers. Through the computer simulation program, the properties of the reinforcing materials and the matrix materials of the composites were inversely calculated, and the performance prediction was performed according to the change in the properties of each fiber lamination pattern. In addition, the structural analysis of the clamps according to the thickness of the composites was performed through the finite element analysis program. As a result of the study, it was confirmed that attention is needed in selecting the thickness when applying the fibers-reinforced composites of the clamp for weight reduction. It is considered that it will be easy to change the shape of the structure and change the structure for weight reduction in future supplementary design.