• Title/Summary/Keyword: high strength materials

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Environmentally Adaptive Stabilization of the Hazardous Heavy Metal Waste by Cementious Materials(II) (산업폐기물 중의 유해중금속의 환경친화적 안정화 처리(II))

  • Won, Jong-Han;Choi, Kwang-Hui;Choi, Sang-Hul;Lee, Hun-Ha;Sohn, Jin-Gun;Shim, Kwang-Bo
    • Journal of the Korean Ceramic Society
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    • v.39 no.12
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    • pp.1138-1142
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    • 2002
  • Slag cement and supersulfated slag cement were fabricated by mixing blast furnace slag and ordinary portland cement and adapted to solidify/stabilize heavy metal contained hazardous waste sludge. In case of slag cement, it showed continuous increase of their compressive strengths, which is attributed to the formation of the C-S-H, ettringite and monosulfate with STS sludge. However, BF and COREX sludge has a different shape and composition. therefore, adequate compressive strength could not be achieved with this slag cement. In case of the mixture of the each sludge like the STS-BF or the STS-COREX, the compressive strength over the standard level for disposing the wastes could be obtained with slag cement. The supersulfated slag cement that contain accelerators was very effective in solidifying the COREX sludge, which was difficult to solidify using different cement and obtained high compressive strength only for 3 days.

Properties of Inorganic Adhesives according to Phosphate Type and Borax Ratio (인산염 종류와 붕사 첨가율에 따른 무기접착재의 특성)

  • Song, Ha-Young;Lim, Jeong-Jun;Khil, Bae-Su;Lee, Sang-Soo
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.4
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    • pp.289-297
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    • 2019
  • Epoxy resin adhesives are currently used as adhesives in buildings. Epoxy resin adhesives, which are organic materials, generate harmful substances when producing adhesives, and toxic substances are high in the residential space after installation. In addition, a large amount of carbon monoxide generated from organic materials in the case of a building fire leads to personal injury. This study evaluates the feasibility of inorganic adhesives using pure inorganic materials such as magnesia, phosphate, and borax as inorganic adhesives to replace existing organic adhesives. As a result of the experiment on the selection of adequate phosphate and the characteristics of the addition rate of borax used as a retarder, the potassium phosphate monobasic was obtained as a suitable phosphate and the characteristics according to the borax addition rate were compared with the quality standard of KS F 4923 The hardening shrinkage and heat change rate satisfied the quality standards. The tensile strength was satisfactory when the borax addition rate was 4% or more, but the adhesive strength did not meet the quality standards. Further studies are needed to improve adhesion strength.

The Effect of Curvature Radius and Material of Diaphragm on the Valve Opening Time in Diaphragm Type S/R Valve (S/R 밸브에서 격막의 곡률반경과 재료가 밸브 개구시간에 미치는 영향)

  • Cheon, Heung-Kyun;Hwang, Jae-Gun;Cho, Tae-Seok;Kwon, Young-Doo;Kwon, Soon-Bum
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2961-2966
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    • 2007
  • When the pressure at the weak spot established at a certain part of a high pressure vessel or piping system exceeds a design pressure, this weak spot is burst, and the pressurized gas emitted through the weak spot will cause a compression wave system. In this connection, in the present study, an experimental study by using a conventional shock tube facility is performed to estimate the effects of the material of diaphragm, curvature radius and thickness of materials on the valve opening time in diaphragm. Pressure sensor having 500kHz in natural frequency is installed at 35mm downstream of the rupture diaphragm to measure the static pressure history of propagating and being accumulated compression wave. 4 kinds of materials are used as diaphragm that is aluminium, copper, stainless steel and zinc. The diaphragm radii of curvature R are ${\infty}$, 120mm and 60, respectively. And the depth for $90^{\circ}$ groove is 0.04mm. It is found that the smaller the tensile strength and elongation of the rupture diaphragm is, the smaller the radius of curvature of the rupture diaphragm is, and for the same conditions the thinner the thickness of the rupture diaphragm is, the shorter the valve opening time becomes. Also, the tensile strength, elongation and the radius of curvature of the rupture diaphragm for the same conditions are smaller, the maximum pressure rise caused by the coalescences of the compression wave is smaller. Finally the pressure ratio is higher, the valve opening time is shortened and gradient of pressure increment is more steepen.

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Optimization of Fiber Ratio in Laminated Composites for Development of Three-dimensional Preform T-beam Structure (3차원 프리폼 T-빔 구조물의 개발을 위한 적층복합재료 섬유비율의 최적화)

  • Lee, Dong-Woo;Kim, Chang-Uk;Byun, Joon-Hyung;Song, Jung-Il
    • Composites Research
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    • v.30 no.5
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    • pp.297-302
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    • 2017
  • Finite element analysis of T-beam laminate structure under bending-torsional loading was conducted to prevent the delamination which is the major failure behavior on laminated composites. Three-dimensional preform, which is that fabric is braided through thickness direction, is suggested from the laminate analysis. The analysis aimed to optimize the fiber ratio in laminated composites. After it is suggested that guideline for design of T-beam structure using commercial software ANSYS Composites PrePost. The results show that strength of T-beam structure is increased 21.6% when the fiber density along with beam length direction is two times bigger than transverse direction. It is expected that development of high strength T-beam structure using designed three-dimensional preform.

Microstructure Evolution and Tensile Properties of Al-Mg Alloy Containing a High Content of Mg by Biaxial Alternative Forging (고함량의 Mg을 함유한 Al-Mg 합금의 이축교번단조 변형에 따른 미세조직 및 인장특성 변화)

  • Shin, Y.C.;Ha, S.H.;Yoon, Y.O.;Kim, S.K.;Choi, H.J.;Hyun, K.H.;Hyun, S.K.
    • Transactions of Materials Processing
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    • v.28 no.6
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    • pp.361-367
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    • 2019
  • Microstructure evolution and tensile properties of Al-8mass%Mg alloy casting billet by biaxial alternative forging were investigated in this study. An alternative forging system tailored in this study was used to allow continuous strain accumulations on the alloy workpiece. A finite element (FE) simulation results revealed that the strain was mainly concentrated in the core and that the shear bands developed into a form with an X shape in the cross-section of workpiece after the alternative forging using octangular rod shaped dies. With increasing the forging passes, it was observed that the Al-8mass%Mg alloy workpieces were significantly deformed, and cracks began to form and propagate on the both ends of the forged workpieces after five passes at room temperature. In as-forged microstructures taken by microscopes, twins, clustering of dislocations, and fine subgrains were found. Tensile strengths of the forged specimens showed significant increases depending on the number of forging passes, and a trade-off relationship was observed between the elongation and strength. At room temperature and 100℃ the workpieces showed similar behaviors in microstructural evolution and tensile properties depending on forging passes, while the increase range in strength was reduced at 200℃.

Design of Composite Laminates Using Enumeration Method (나열법을 이용한 복합재 적층판 설계)

  • Joung, Chanwoo;Bae, Il-Joon;Park, Young-Bin
    • Composites Research
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    • v.33 no.5
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    • pp.288-295
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    • 2020
  • Fiber-reinforced composite laminates have high specific stiffness and strength and are expected to be useful for weight reduction in weight-sensitive industries, such as automotive and aerospace. However, designing composite laminates is often dependent on designer's experience and intuition because of difficulties in determining the number of plies and stacking sequence, which tends to lead to over-design. In this study, optimal design of composite laminates was performed to minimize weight, while withstanding the given load. Based on the enumeration method, all combinations of stacking sequence satisfying the design guideline for composite laminates were considered. Composite laminates were discretized into panels. Optimal number of plies and stacking sequence for each panel were determined considering local load on each panel and contiguity across adjacent panels. Failure index from Tsai-Wu criteria was optimized for strength and buckling analysis was performed for compressive load. Stacking angles of 0, ±45 and 90° were used.

Mechanical Properties and Failure Analysis of $Al_2O_3/ZrO_2$ Composites ($Al_2O_3/ZrO_2$복합체의 기계적 물성 및 파괴거동)

  • Hong, Gigon-Hong;Han, Dong-Bin
    • Korean Journal of Materials Research
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    • v.2 no.3
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    • pp.172-179
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    • 1992
  • $Al_2O_3/ZrO_2$ composites were fabricated by pressureless sintering from commercial powders and/or nano composite powder of $Al_2O_3/ZrO_2$. The Properties of the composites such as density, strength, hardness and fracture toughness were evaluated. Microstructures and fracture surfaces ware also examined. The flexural strength remains unchanged(~640 MPa) as long as the content of commercial powders is not extreamly high, and depends on microstructures of the composites. Fracture toughness(4.3-5.3 $Mpa{\cdot}m^{1/2}$) increases with increasing content of commercial powders. Fractography shows that failure-initiating sources are 1)surface flaws resulting from machining damage, 2)crack-shaped voids formed due to $ZrO_2$ agglomeration, and 3)surface separation caused by inhomogeneous blending and by sinterability difference between nato composite powder and commercial powders of $Al_2O_3/ZrO_2$. Failure mode of the composites was mainly transgranular.

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Experimental Study on the Material Characteristics of Slag Cement with Various Phosphogypsum Materials (인산부산석고의 각 형태조건에 따른 슬래그 시멘트의 품질특성에 관한 실험적 연구)

  • Park, Jong-Tak;Oh, Hong-Seob
    • Journal of the Korea Concrete Institute
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    • v.21 no.6
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    • pp.729-735
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    • 2009
  • In this study, it is experimentally verified a feasibility of the wasted phosphogypsum ($CaSO_4/H_2O$) that is a byproduct from the phosphoric acid process of manufacturing fertilizers can be applied as an admixture in slag cement. For the test, phosphogypsum is modified as dihydrate, hemihydrate, type III anhydrite, and type II anhydrite, and then chemical characteristics and mechanical properties of various slag cements containing above mentioned gypsum materials were analyzed. The test results show that the gypsum made at high temperature has better quality with decrease of water-soluble phosphoric acid ($S-P_2O_5$) which has an effect on the quality of cement. And type II anhydrite shows superior quality in terms of drying shrinkage and the compressive strength of cement paste with hemihydrate at 56 days is higher than other gypsum material.

Design and Evaluation of Aluminum Casting Alloys for Thermal Managing Application (방열소재용 알루미늄 주조합금 설계 및 특성평가)

  • Shin, Je-Sik;Kim, Ki-Tae;Ko, Se-Hyun;An, Dong-Jin;Kim, Myung-Ho
    • Journal of Korea Foundry Society
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    • v.33 no.1
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    • pp.22-31
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    • 2013
  • In order to develop an aluminum alloy, that can combine high thermal conductivity and good castability and anodizability, aluminum alloys with low Si content, such as Al-(0.5~1.5)Mg-1Fe-0.5Si and Al-(1.0~1.5)Si-1Fe-1Zn, were designed. The developed aluminum alloys exhibited 170~190% thermal conductivity (160~180 W/mK), 60~85% fluidity, and equal or higher ultimate tensile strength compared with those of the ADC12 alloy. In each developed alloy system, the thermal conductivity decreased and the strength increased with the increment of Mg and Si, which are the significant alloying elements. The fluidity was in reverse proportion to the Mg content and in proportion to the Si content. The Al-(0.5~1.5)Mg-1Fe-0.5Si alloys exhibited better fluidity in thick-wall castings, while the Al-(1.0~1.5)Si-1Fe-1Zn alloys were better in thin-wall castability due to their lower surface energies. The fluidity behavior was complexly affected by the heat release for the solidification, viscosity, solidification range, and the type, quantity, and formation juncture of the main secondary phase.

Design of Fiber Reinforced Cement Matrix Composite Produced with Limestone Powder and Flexural Performance of Structural Members (석회석 미분말을 혼입한 시멘트계 매트릭스 섬유복합재료의 설계 및 구조부재의 휨성능)

  • Hyun, Jung-Hwan;Kim, Yun-Yong
    • Composites Research
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    • v.29 no.6
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    • pp.328-335
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    • 2016
  • The purpose of this study is to develop fiber reinforced cement matrix composite (ECC) produced with limestone powder in order to achieve high ductility of the composite, and to evaluate flexural performance of structural members made with ECC. Four kinds of mixture proportions were determined on the basis of the micromechanics and a steady state cracking theory considering the matrix fracture toughness and fiber-matrix interfacial characteristics. The mechanical properties of ECC, represented by strain-hardening behavior in uniaxial tension, were investigated. Also, strength property of the composite was experimentally evaluated. Two structural members made with ECC were produced and tested. Test results were compared with those of conventional concrete structural members. Increased limestone powder contents of ECC provides higher ductility of the composites while generally resulting in a lower strength property. ECC structural members exhibited higher flexural ductility, higher flexural load-carrying capacity and tighter crack width compared to conventional structural members.