• 제목/요약/키워드: high strength materials

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A Study of Process Parameters Optimization Using Genetic Algorithm for Nd:YAG Laser Welding of AA5182 Aluminum Alloy Sheet (AA5182 알루미늄 판재의 Nd:YAG 레이저 용접에서 유전 알고리즘을 이용한 공정변수 최적화에 대한 연구)

  • Park, Young-Whan;Rhee, Se-Hun;Park, Hyun-Sung
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1322-1327
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    • 2007
  • Many automotive companies have tried to apply the aluminum alloy sheet to car body because reducing the car weight can improve the fuel efficiency of vehicle. In order to do that, sheet materials require of weldablity, formability, productivity and so on. Aluminum alloy was not easy to join these metals due to its material properties. Thus, the laser is good heat source for aluminum alloy welding because of its high heat intensity. However, the welding quality was not good by porosity, underfill, and magnesium loss in welded metal for AA5182 aluminum alloy. In this study, Nd:YAG laser welding of AA 5182 with filler wire AA 5356 was carried out to overcome this problem. The weldability of AA5182 laser welding with AA5356 filler wire was investigated in terms of tensile strength and Erichsen ratio. For full penetration, mechanical properties were improved by filler wire. In order to optimize the process parameters, model to estimate tensile strength by artificial neural network was developed and fitness function was defined in consideration of weldability and productivity. Genetic algorithm was used to search the optimal point of laser power, welding speed, and wire feed rate.

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A Study of Creep Characteristics of ABS (Acrylonitrile Butadiene Styrene) for Different Stress Levels and Temperatures (응력과 온도에 따른 ABS의 크리프특성에 관한 연구)

  • Kang, Suk-Choon
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.10
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    • pp.1137-1143
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    • 2012
  • Creep characteristic is an important failure mechanism when evaluating engineering materials that are soft material as polymers or used as mechanical elements at high temperatures. One of the popular thermo-plastic polymers, Acrylonitrile Butadiene Styrene (ABS) which is used broadly for machine elements material, as it has excellent mechanical properties such as impact resistance, toughness and stiffness compared to other polymers, was studied for creep characteristic at different levels of stress and temperatures. From the experimental results, the creep limit of ABS at room temperature is 80 % of tensile strength which is higher than PE and lower than PC or PMMA. Also the creep limits decreased to linearly as the temperatures increased, up to $80^{\circ}C$ which is the softening temperature of Butadiene ($82^{\circ}C$). Also the secondary stage of creep among the three creep stages for different levels of stress and temperature was non-existent which occurred for many metals by strain hardening effect.

Mechanical Behavior and Numerical Estimation of Fracture Resistance of a SCS6 Fiber Reinforced Reaction Bonded Si$_3$N$_4$ Continuous Fiber Ceramic Composite

  • Kwon, Oh-Heon;Michael G. Jenkins
    • Journal of Mechanical Science and Technology
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    • v.16 no.9
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    • pp.1093-1101
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    • 2002
  • Continuous fiber ceramic composites (CFCCs) have advantages over monolithic ceramics : Silicon Nitride composites are not well used for application because of their low fracture toughness and fracture strength, but CFCCs exhibit increased toughness for damage tolerance, and relatively high stiffness in spite of low specific weight. Thus it is important to characterize the fracture resistance and properties of new CFCCs materials. Tensile and flexural tests were carried out for mechanical properties and the fracture resistance behavior of a SCS6 fiber reinforced Si$_3$N$_4$ matrix CFCC was evaluated. The results indicated that CFCC composite exhibit a rising R curve behavior in flexural test. The fracture toughness was about 4.8 MPa$.$m$\^$1/2 , which resulted in a higher value of the fracture toughness because of fiber bridging. Mechanical properties as like the elastic modulus, proportional limit and the ultimate strength in a flexural test are greater than those in a tensile test. Also a numerical modeling of failure process was accomplished for a flexural test. This numerical results provided a good simulation of the cumulative fracture process of the fiber and matrix in CFCCs.

Flexural behavior of concrete beams reinforced with different types of fibers

  • Kh., Hind M.;Ozakca, Mustafa;Ekmekyapar, Talha;Kh., Abdolbaqi M.
    • Computers and Concrete
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    • v.18 no.5
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    • pp.999-1018
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    • 2016
  • Enhanced tensile properties of fiber reinforced concrete make it suitable for strengthening of reinforced concrete elements due to their superior corrosion resistance and high tensile strength properties. Recently, the use of fibers as strengthening material has increased motivating the development of numerical tools for the design of this type of intervention technique. This paper presents numerical analysis results carried out on a set of concrete beams reinforced with short fibers. To this purpose, a database of experimental results was collected from an available literature. A reliable and simple three-dimensional Finite Element (FE) model was defined. The linear and nonlinear behavior of all materials was adequately modeled by employing appropriate constitutive laws in the numerical simulations. To simulate the fiber reinforced concrete cracking tensile behavior an approach grounded on the solid basis of micromechanics was used. The results reveal that the developed models can accurately capture the performance and predict the load-carrying capacity of such reinforced concrete members. Furthermore, a parametric study is conducted using the validated models to investigate the effect of fiber material type, fiber volume fraction, and concrete compressive strength on the performance of concrete beams.

Evaluation of ductility and response modification factor in moment-resisting steel frames with CFT columns

  • Hashemi, Seyed Sh.;Sadeghi, Kabir;Vaghefi, Mohammad;Shayan, Kaveh
    • Earthquakes and Structures
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    • v.12 no.6
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    • pp.643-652
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    • 2017
  • One of the methods to strengthen the structures against the seismic lateral loading is the employment of the composite columns. A concrete-filled tube (CFT) has the cumulative advantages of steel and concrete. Concrete-filled steel tube columns have been widely used in the moment-resisting frame (MRF) structures, located in both non-seismic zones and high-risk seismic zones. In this paper, the results of studies on two important seismic parameters of ductility and the response modification factor (RMF) of the MRFs with CFT columns are submitted. While the studies are carried out, the effects of span length-story height ratio, the strength of materials and seismic behavior of MRFs are considered. In this regard, the ductility, RMF and the strength of 36 models of the steel MRFs with CFTs are analyzed. The fiber plastic hinges numerical simulation and pushover analysis method are used in the calculations. Based on the obtained results, the RMFs suitable for the 5-, 10- and 15- story frames are proposed.

Development of Reinforced Wood Beams Using Polymer Mortar (폴리모 모르터를 이용한 강화목재보의 개발)

  • 연규석
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.32 no.3
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    • pp.79-86
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    • 1990
  • Based on limited number of tests on reinforced wood beams using polymer mortar in this study, following conclusions were drawn ; 1.Reinforcing compression side of wood beam using polymer mortar was effective in reducing deflection. 2.By increasing thickness of polymer mortar, effective beam stiffness was improved, but energy absorption was reduced. 3.Polymer mortar reinforcement improved compressive strength and reduced strain in compression side of the beam. Therefore, it was possible to change the failure mode from by compression in control beam to by tension in composite beams. 4.The composite beams that have more than 2cm of polymer mortar layer did not perform well because a strain redistribution and separation of meterials at interface were induced in moment span. 5.To maximize the load carrying capacity of composite beam, it is necessary to make polymer mortar and wood behave together without failing at interface. To do this, it is needed to use a polymer mortar which has high strength with such elastic modulus that is closer to elastic modulus of wood. otherwise, it is recommended to use shear connectors at interface to prevent separation of materials under ultimate load.

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Determination of limiting temperatures for H-section and hollow section columns

  • Kwon, In-Kyu;Kwon, Young-Bong
    • Steel and Composite Structures
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    • v.13 no.4
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    • pp.309-325
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    • 2012
  • The risk of progressive collapse in steel framed buildings under fire conditions is gradually rising due to the increasing use of combustible materials. The fire resistance of such steel framed buildings is evaluated by fire tests. Recently, the application of performance based fire engineering makes it easier to evaluate the fire resistance owing to various engineering techniques and fire science. The fire resistance of steel structural members can be evaluated by the comparison of the limiting temperatures and maximum temperatures of structural steel members. The limiting temperature is derived at the moment that the failure of structural member results from the rise in temperature and the maximum temperature is calculated by using a heat transfer analysis. To obtain the limiting temperatures for structural steel of grades SS400 and SM490 in Korea, tensile strength tests of coupons at high temperature were conducted. The limiting temperatures obtained by the tensile coupon tests were compared with the limiting temperatures reported in the literature and the results of column fire tests under four types of loading with different load ratios. Simple limiting temperature formulas for SS400 and SM490 steel based on the fire tests of the tensile coupons are proposed. The limiting temperature predictions using the proposed formulas were proven to be conservative in comparison with those obtained from H-section and hollow section column fire tests.

Effect of Process Parameters and Kraft Lignin Additive on The Mechanical Properties of Miscanthus Pellets

  • Min, Chang Ha;Um, Byung Hwan
    • Journal of the Korean Wood Science and Technology
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    • v.45 no.6
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    • pp.703-719
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    • 2017
  • Miscanthus had a higher lignin content (19.5 wt%) and carbohydrate (67.6 wt%) than other herbaceous crops, resulting in higher pellet strength and positive effect on combustion. However, miscanthus also contains a high amount of hydrophobic waxes on its outer surface, cuticula, which limits the pellet quality. The glass transition of lignin and cuticula were related to forming inter-particle bonding, which determined mechanical properties of pellet. To determine the effects of surface waxes, both on the pelletizing process and the pellet strength were compared with raw and extracted samples through solvent extraction. In addition, to clarify the relationship between pellet process parameters and bonding mechanisms, the particle size and temperature are varied while maintaining the moisture content of the materials and the die pressure at constant values. Furthermore, kraft lignin was employed to determine the effect of kraft lignin as an additive in the pellets. As results, the removal of cuticula through ethanol extractions improved the mechanical properties of the pellet by the formation of strong inter-particle interactions. Interestingly, the presence of lignin in miscanthus improves its mechanical properties and decreases friction against the inner die at temperatures above the glass transition temperature ($T_g$) of lignin. Consequently, it could found that the use of kraft lignin as an additive in pellet reduced friction in the inner die upon reaching its glass transition temperature.

A Study on Residual Compression Behavior of Structural Fiber Reinforced Concrete Exposed to Moderate Temperature Using Digital Image Correlation

  • Srikar, G.;Anand, G.;Prakash, S. Suriya
    • International Journal of Concrete Structures and Materials
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    • v.10 no.1
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    • pp.75-85
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    • 2016
  • Fire ranks high among the potential risks faced by most buildings and structures. A full understanding of temperature effects on fiber reinforced concrete is still lacking. This investigation focuses on the study of the residual compressive strength, stress strain behavior and surface cracking of structural polypropylene fiber-reinforced concrete subjected to temperatures up to $300^{\circ}C$. A total of 48 cubes was cast with different fiber dosages and tested under compression after exposing to different temperatures. Concrete cubes with varying macro (structural) fiber dosages were exposed to different temperatures and tested to observe the stress-strain behavior. Digital image correlation, an advanced non-contacting method was used for measuring the strain. Trends in the relative residual strengths with respect to different fiber dosages indicate an improvement up to 15 % in the ultimate compressive strengths at all exposure temperatures. The stress-strain curves show an improvement in post peak behavior with increasing fiber dosage at all exposure temperatures considered in this study.

The Effect of the Structural State of Silica on the Pozzolanic Reactivity (Silica의 형태가 Pozzolan 반응성에 미치는 영향)

  • 한기성
    • Journal of the Korean Ceramic Society
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    • v.11 no.1
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    • pp.10-18
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    • 1974
  • The hydration at $23^{\circ}C$ between $Ca(OH)_2$ and siliceous materials with various compositions of silica gel and quartz were studied in paste state, and also diatomite was empolyed as another form of silica. The effect of the structural state of silica on the pozzolanic reactivity was investigated by X-ray, DTA, electron microscopy, and chemical analysis. The results obtained were as follows. (1) The molar ratio of $Ca(OH)_2$ to silica gel(C/Sg) being changed in 0.49, 0.81 and 1.22, the free $Ca(OH)_2$ was disappeared within six hours, three days and two weeks respectively and ill-crystallized CSH(I) was formed. However, in the case fo molar ratio of C/Sg=2.45, almost lime was remained uncombinedly after twenty four weeks yet. (2) Though the molar ratio C/Sg of diatomite was 0.71, the hydration was stabilized at three weeks and the result exhibited very peculiar characteristics from silica gel. (3) Pozzolanic reactivity of quartz was negligible, but $\alpha$-cristobalite in diatomite showed appreciable reactivity. (4) The thermal curves showed the exothermic peaks in the range 830 to $930^{\circ}C$ and lower broad peaks at high temperature in the initial steps of hydration, transfered to lower temperature with sharp peaks by proceeding of hydration. (5) The samples containing more silica gel exhibited higher pozzolanic reactivity and martar strength, but the diatomite gave remarkable result for them and they were matched to the strength development rate.

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