• Title/Summary/Keyword: high strength materials

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Study on Optimization of Dissimilar Friction Welding of Nuclear Power Plant Materials and Its Real Time AE Evaluation (원자력 발전소용 이종재 마찰용접의 최적화와 AE에 의한 실시간 평가에 관한 연구)

  • 권상우;오세규;유인종;황성필;공유식
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.42-46
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    • 2000
  • In this paper, joints of Cu-1Cr-0.1Zr alloy to STS316L were performed by friction welding method. Cu-1Cr-0.1Zr alloy is attractive candidate as nuclear power plant material and exibit the best combination of high sts good electrical and thermal conductivity of any copper alloy examined. The stainless steel is a structural material who alloy acts as a heat sink material for the surface heat flux in the first wall. So, in this paper, not only the develop optimizing of friction welding with more reliability and more applicabililty but also the development of in-process rear quility(such as strength and toughness) evaluation technique by acoustic emission for friction welding of such nuclear component of Cu-1Cr-0.1Zr alloy to STS316L steel were performed.

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Creep Characteristic of the Polycarbonate(PC) at Various Stresses and Temperatures (응력과 온도에 따른 폴리카보네이트(PC)의 크리프특성)

  • Kang, Suk-Choon;Lee, Young-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.9
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    • pp.78-85
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    • 2010
  • Creep characteristic is an important failure mechanism when evaluating engineering materials that are soft material as polymers or used as mechanical elements at high temperatures. One of the popular thermo-elastic polymers, Polycarbonate(PC) which is used broadly for engineering polymer, as it has excellent mechanical and thermal properties compared to other polymers, was studied for creep characteristic at various level of stresses and temperatures. From the experimental results, the creep limit of PC at room temperature is 85 % of tensile strength. which is higher than PE (75%)at room temperature. Also the creep limits decreased exponentially as the temperatures increased, up to 50 % of the melting point($267^{\circ}C$). Also the first and third stage among the three creep stages was non-existent nor was there any rupture failure which occurred for many metals.

Prediction of Relative Density by Hardness in Compressed Sintered-Metal Powder (경도를 이용한 소결압축금속분말의 상대밀도 예측)

  • 김진영;박종진
    • Transactions of Materials Processing
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    • v.6 no.6
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    • pp.508-516
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    • 1997
  • Forging process on sintered powder metals has been applied to produce automotive parts which require a high level of strength. In those parts, the measurement of relative density is very important because a low relative density density causes deterioration of strength. In the present study, an indentation force equation was proposed by which the result obtained from the hardness measurement is used to evaluate the relative density. This equation was applied to the prediction of the relative density in cylindrical specimens which were first sintered and then forged at the room temperature and at an elevated temperature. The experimental results were compared with predictions with and without consideration of the workhardening effect on the powder.

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Process Design of Seat Rail in Automobile by the Advanced High Strength Steel of DP780 (DP780 초고장력 강판을 이용한 자동차용 시트레일의 성형공정 설계)

  • Ko, D.C.;An, J.H.;Jang, M.J.;Bae, J.H.;Kim, C.H.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.17 no.3
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    • pp.197-202
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    • 2008
  • The control of springback is very important in sheet metal forming since springback affects the dimensional inaccuracy of product. The object of this study is to design the manufacturing process for the improvement of the performance of seat rail by DP780. The influence of process variables such as bend angle and pad force on the springback has been firstly investigated through the comparison between the results of FE-analysis and trial out for initial design based on designer's experience. The process variables of the initial design have been modified in order to improve the dimensional accuracy of seat rail from the prediction of springback by FE-analysis. It was shown from experiment that the improved design satisfied the required specifications such as the dimensional accuracy and the strength of seat rail.

Optimization Techniques of Die Disign on Hot Extrusion Process of Metal Matrix Composites (금속복합재료의 열간압출에 관한 금형설계의 최적화기법(I))

  • 강충길;김남환;김병민
    • Transactions of Materials Processing
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    • v.6 no.4
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    • pp.346-356
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    • 1997
  • The fiber orientation distribution and interface bonding in hot extrusion process have an effect on the maechanical properties of metal matrix composites(MMC's). Aluminium alloy matrix composites reinforced with alumina short fibers are fabricated by compocasting method. MMC's billets are extruded at high temperature through conical and curved shaped dies with various extrusion ratios and temperature. This present study was directed to describe the systematic correlation between extrusion die shape and subsequent results such as fiber breakage, fiber orientation and tensile strength to hot extruded MMC's billet. Extrusion load, tensile strength and hardness for variation of extrusion ratios and temperature are investigated to examine mechanical properties of extruded MMC's SEM fractographs of tensile specimens are observed to analyze the fracture mechanism.

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Effect of $\alpha$-Silicon Carbide Particle Size in Reaction Bonded Silicon Carbide ($\alpha$-SiC의 입도가 반응소결 탄화규소 소결체에 미치는 영향)

  • 한인섭;양준환;정헌생
    • Journal of the Korean Ceramic Society
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    • v.26 no.4
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    • pp.583-587
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    • 1989
  • Various $\alpha$-silicon carbied and colloidal graphite particles were sintered at 155$0^{\circ}C$ in vacuum atmosphere by reaction bonding sintering method, and the physical properties and microstructural analysis of specimen were investigated. With decreasing particle size, sintered density and 3-point bending strength of materials were increased and 3.2${\mu}{\textrm}{m}$ specimen showed high density and strength, 3.05g/㎤, 40kg/$\textrm{mm}^2$, respectively. The results of X-ray diffractometer and optical micrographs analysis showed that graphite and silicon melt reacted to convert to fine $\beta$-SiC particle and the body was changed to dense material.

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The Effect of Antistatic Agent for Streaming Electrification on the Breakdown Characteristics of Synthetic Fluids (합성절연유의 절연파괴 특성에 미치는 유동대전 억제제의 영향)

  • Song, Byung-Gi;Lee, Soo-Won;Shin, Jong-Yeol;Shin, Hyun-Teak;Hong, Jin-Woong
    • Proceedings of the KIEE Conference
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    • 1997.07d
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    • pp.1414-1416
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    • 1997
  • The electrical breakdown characteristics of the synthetic fluids No.2 of KS class VII used for insulating and cooling the materials for the ignition coil are studied. Also, Benzotriazole(BTA) as the streaming electrification suppressant additive is added to the oil, and the change of electrical properties due to different BTA concentration is investigated. To investigate the electrical characteristics, the breakdown strength of each specimen by an experiment for AC breakdown are analyzed. The breakdown strength of specimen by adding BTA is higher than virgin specimen in low e region, but lower than that in high region because of melting BTA. It is considered that the effective content of BTA as charge suppressant additive is about 10[ppm] from the results of AC breakdown.

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An Experimental Study on Mechanical Properties of Ductile Concrete with the Kinds of Aggregate (골재종류에 따른 고인성 콘크리트의 역학적 특성에 관한 실험적 연구)

  • Han Byung-chan;Yang Il-seung;Park Wan-shin;Lim Seung-chan;Morii Naoharu;Youn Hyun-do
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.61-64
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    • 2005
  • Concrete is one of the principal materials for the structure and it is widely used all over the world, but it shows extremely brittle failure under bending and tensile load. Recently to improve such a poor property, Ductile Fiber Reinforced Cementitious Composites (DFRCC) have been developed, and it are defined by an ultimate strength higher than their first cracking strength and the formation of multiple cracking during the inelastic deformation process. This paper is to estimate experimentally the mechanical properties of ductile concrete with the kinds of used fine and coarse aggregate for purpose of development of high ductile concrete mixing coarse aggregate. As the results, ductile concrete mixed coarse aggregate showed the displacement-hardening behavior under bending load similar to DFRCC, and its compressive and bending performance varied according to the kinds of used coarse aggregate.

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Manufacture and Characterization of Interlocking Block Using Incineration Ash of Dyeing Wastewater Treatment Sludge (염색슬러지 연소재를 이용한 보도블록의 제작과 물성평가)

  • 권기홍;임우성
    • Journal of Environmental Health Sciences
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    • v.30 no.2
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    • pp.167-172
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    • 2004
  • In this study, we carried out the research for the recycling potential of the dyeing wastewater treatment sludges as construction materials. The incineration ash of sludges were solidified as interlocking block in condition of sludge/cement ratio 2.5%, 5.0% and 10%, respectively. Those interlocking blocks were cured for 3days, 7days and 28days in ambient air condition, respectively. The results of this research were summarized as follows: The dyeing wastewater treatment sludges was below the Korea Leaching Limit. After incineration, the ash was manufactured as interlocking block. Bendable strength over 50kg$_{f}$/$\textrm{cm}^2$ suitable for interlocking block was obtained only when the sample was cured for 7days at sludge/cement ratio 2.5% and 5.0%. Hygroscopic ratio of interlocking block was above the Korea Industry Standard. We think that recycling of the incineration ash from dyeing wastewater treatment sludges to interlocking block will have high potential possibility.y.

Evaluation of Dynamic Wettability of Liquid Zn with Steel Sheets Containing Si and Mn

  • Tanaka, Toshihiro
    • Corrosion Science and Technology
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    • v.9 no.2
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    • pp.87-91
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    • 2010
  • It is pointed out that non-wetting behavior of liquid Zn alloy occurs on high-tensile strength steels, which usually contain Si and Mn. There have been a lot of investigations to improve the above wettability of liquid Zn alloy with steels containing Si and Mn. Although those studies evaluated the wettability qualitatively by observation of the surface of steels galvanized by Zn or exfoliation test of Zn with substrate steels and so on, it is required to evaluate the wettability of liquid Zn with steels by measuring contact angle, work of adhesion, spreading velocity etc. which are usually used to assessment of general wetting behavior. In the present work, we evaluated the wettability of liquid Zn with steels containing Si and Mn by applying a sessile drop method to measure the change in contact angle and diameter of liquid Zn droplet wetted on steels.