• 제목/요약/키워드: high strain rate superplasticity

검색결과 23건 처리시간 0.022초

Nanostructured Bulk Ceramics (Part II. Superplasticity and High Strain Rate Superplasticity)

  • Han, Young-Hwan;Mukherjee, Amiya K.
    • 한국세라믹학회지
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    • 제46권4호
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    • pp.345-349
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    • 2009
  • In Part II, the paper will describe a three-phase alumina-based nanoceramic composite demonstrating superplasticity at a surprisingly lower temperature and higher strain rate. One important factor in the processing of these nanocomposites was the use of the electrical field assisted sintering method, SPS. These improvements in mechanical properties were briefly discussed in the context of the results from the microstructural investigations. SPS forming approach provides a new route for low temperature and high-strain-rate superplasticity for nanostructured materials and should impact and interest a broad range of scientists in materials research and superplastic forming technology.

2상 타이타늄 합금의 저온/고속 초소성 (Low-temperature/high-strain rate superplasticity of two-phase titanium alloys)

  • 박찬희;이종수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.76-79
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    • 2009
  • The current understanding for phase/grain boundary sliding and low-temperature/high-strain rate superplasticity of two-phase titanium alloys is summarized. The quantitative analysis on boundary sliding revealed increased sliding resistance on the order of $\alpha/\beta\;\ll\;\alpha/\alpha\;\approx\;\beta/\beta$ boundary, hence, led to the conclusion that approximately 50% alpha(or beta) volume fraction and/or grain refinement is beneficial for obtaining large superplastic elongation at low temperature and/or high strain rate. To predict the temperature for 50% alpha volume in various alpha/beta Ti, artificial neural network was applied. Finally, much enhanced superplasticity was achieved through grain refinement utilizing dynamic globularization.

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2상 타이타늄 합금의 미세조직 제어를 통한 초소성 특성 향상 (Enhanced Superplasticity of Two-phase Titanium Alloys by Microstructure Control)

  • 박찬희;이종수
    • 소성∙가공
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    • 제19권1호
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    • pp.5-10
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    • 2010
  • The current understanding for phase/grain boundary sliding and low-temperature/high-strain rate superplasticity of two-phase titanium alloys is summarized. The quantitative analysis on boundary sliding revealed increased sliding resistance on the order of ${\alpha}/{\beta}\;\ll\;{\alpha}/{\alpha}\;{\approx}\;{\beta}/{\beta}$ boundary, hence, led to the conclusion that approximately 50% alpha(or beta) volume fraction and/or grain refinement is beneficial for obtaining large superplastic elongation at low temperature and/or high strain rate. To predict the temperature for 50% alpha volume in various alpha/beta Ti, artificial neural network was applied. Finally, much enhanced superplasticity was achieved through grain refinement utilizing dynamic globularization.

마그네슘합금의 초소성 특성과 응용 (Superplasticity of Magnesium Alloys and SPF Applications)

  • 심재동;변지영
    • 한국재료학회지
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    • 제27권1호
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    • pp.53-61
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    • 2017
  • Magnesium alloys are of emerging interest in the automotive, aerospace and electronic industries due to their light weight, high specific strength, damping capacity, etc. However, practical applications are limited because magnesium alloys have poor formability at room temperature due to the lack of slip systems and the formation of basal texture, both of which characteristics are attributed to the hcp crystal structure. Fortunately, many magnesium alloys, even commercialized AZ or ZK series alloys, exhibit superplastic behavior and show very large tensile ductility, which means that these materials have potential application to superplastic forming (SPF) of magnesium alloy sheets. The SPF technique offers many advantages such as near net shaping, design flexibility, simple process and low die cost. Superplasticity occurs in materials having very small grain sizes of less than $10{\mu}m$ and these small grains in magnesium alloys can be achieved by thermomechanical treatment in conventional rolling or extrusion processes. Moreover, some coarse-grained magnesium alloys are reported to have superplasticity when grain refinement occurs through recrystallization during deformation in the initial stage. This report reviews the characteristics of superplastic magnesium alloys with high-strain rate and coarse grains. Finally, some examples of SPF application are suggested.

ECAP가공된 7010 Al 합금의 초소성 변형 특성 (Superplastic Deformation Behavior of ECA dressed 7010 Al Alloy)

  • 김지식
    • 소성∙가공
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    • 제11권3호
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    • pp.255-261
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    • 2002
  • The grain size of 7010 Al alloy was refined to submicrometer level by using equal channel angular pressing (ECAP) and additional warm rolling. The mechanisms of grain refinement in ECAP process were fragmentation of coarse grain to ultra fine subgrains after a few passes and continuous recrystallization of the subgrains with the increase o( passes. Because of ultrafine grain size, essentially low temperature and high strain rate superplasticity was observed after ECAP process and warm rolling to form a sheet metal. The maximum elongation of 700% was obtained for an ECA pressed specimen after IS passes without warm rolling at $450^{\circ}C$ with strain rate of 5x$10^{-3}$/sec.

용탕단조법에 의한 휘스커강화 Al합금기 복합재료의 고속초소성 (High Strain Rate Superplasticity of Whisker Reinforced Aluminum Alloy Matrix Composites Fabricated by Squeeze Casting)

  • 임석원;유전의칙
    • 한국주조공학회지
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    • 제21권6호
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    • pp.359-365
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    • 2001
  • The superplastic behavior of whisker reinforced aluminum alloy matrix composites fabricated by squeeze casting as one of high pressure routes was investigated. The preforms of ${\alpha}-Si_3N_4$ and ${\beta}-SiC$ whiskers without any binder as a reinforcement were used. The matrix materials were 2024 and 7075 aluminum alloys. For the purpose of optimum superplastic condition, respectively, the whiskers volume fraction, extrusion temperature, tensile test temperature and initial strain rate were changed. Fracture surface of tested specimens were observed by SEM. By the results, it became possible to produce superplastic composites by applying only a hot extrusion process to composites obtained by the squeeze casting. The superplastic composites developed are ${\alpha}-Si_3N_4w/7075$, ${\alpha}-Si_3N_4w/2024$ and ${\beta}-SiCw/2024$ systems at high strain rate.

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Effects of Mg and Cu Additions on Superplastic Behavior in MA Aluminum Alloys

  • Han, Chang-Suk;Jin, Sung-Yooun;Bang, Hyo-In
    • 한국재료학회지
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    • 제28권8호
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    • pp.435-439
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    • 2018
  • MA Al alloys are examined to determine the effects of alloying of Mg and Cu and rolling on tensile deformation behavior at 748 K over a wide strain rate range($10^{-4}-10^3/s$). A powder metallurgy aluminum alloy produced from mechanically alloyed pure Al powder exhibits only a small elongation-to-failure(${\varepsilon}_f$ < ~50%) in high temperature(748 K) tensile deformation at high strain rates(${\acute{\varepsilon}}=1-10^2/s$). ${\varepsilon}_f$ in MA Al-0.5~4.0Mg alloys increases slightly with Mg content(${\varepsilon}_f={\sim}140%$ at 4 mass%). Combined addition of Mg and Cu(MA Al-1.5%Mg-4.0%Cu) is very effective for the occurrence of superplasticity(${\varepsilon}_f$ > 500%). Warm-rolling(at 393-492 K) tends to raise ${\varepsilon}_f$. Lowering the rolling-temperature is effective for increasing the ductility. The effect is rather weak in MA pure Al and MA Al-Mg alloys, but much larger in the MA Al-1.5%Mg-4.0%Cu alloy. Additions of Mg and Cu and warm-rolling of the alloy cause a remarkable reduction in the logarithm of the peak flow stress at low strain rates (${\acute{\varepsilon}}$< ~1/s) and sharpening of microstructure and smoothening of grain boundaries. Additions of Mg and Cu make the strain rate sensitivity(the m value) larger at high strain rates, and the warm-rolling may make the grain boundary sliding easier with less cavitation. Grain boundary facets are observed on the fracture surface when ${\varepsilon}_f$ is large, indicating the operation of grain boundary sliding to a large extent during superplastic deformation.

$Zr_{55}Cu_{30}Al_{10}Ni_{5}$ 벌크 유리상 금속 변형거동의 변형률속도 의존성 (Strain Rate Dependency of Deformation Behavior in $Zr_{55}Cu_{30}Al_{10}Ni_{5}$ Bulk Metallic Glass)

  • 신형섭;정영진;고동균;오상엽
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1145-1150
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    • 2003
  • Zr-based bulk metallic glasses have a significant mechanical properties such as high strength and elastic strain limit, and a good processing ability due to the deformation behavior such as superplasticity under supercooled liquid region. Recently, many researches on the determination of optimum working condition in various bulk metallic glasses have been carried out. In this study, the deformation behavior and forming conditions of $Zr_{55}Cu_{30}Al_{10}Ni_{5}$ bulk metallic glass were investigated under three different strain rates and at various temperatures between 627K and 727K. The glass transition temperature, crystallization temperature and supercooled liquid region of $Zr_{55}Cu_{30}Al_{10}Ni_{5}$ bulk metallic glass are 680K, 762K and 82K, respectively.

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국부적 용융이 ${Si_3}{N_{4p}}$/2124 Al 복합재의 초소성 거동에 미치는 영향 (II) (The Effect on Partial Melting on Superplastic Flow of ${Si_3}{N_{4p}}$/2124 Al Composites (II))

  • 정하국;김혜성
    • 한국재료학회지
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    • 제11권7호
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    • pp.585-589
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    • 2001
  • 많은 연구결과들은 국부적 용융체의 존재가 고온인장 변형 시 발생하는 내부공극의 발달을 억제할 수 있음을 보고하고 있다. 그러나 이러한 국부적 용융체가 존재한다고 해서 반드시 고변형속도 초소성 현상이 관찰될 수 있는 것은 아니다. 금속기지와 보강재간의 계면에 국부적 용융체의 양이 너무 많이 존재하면 두상간의 결합력이 떨어져 금속기지상으로부터 보강재가 분리되는 현상이 야기될 수 있기 때문이다. 그러므로, $Si_3$$N_{4p}$ 2124 Al 복합재의 초소성 유동 특성을 이해하기 위해 변형온도에 따른 미세구조 변화와 계면특성을 조사하였다. 본 연구를 룽해 $Si_3$$N_{4p}$ 2124 Al 복합재에서 Al-기지와 $Si_3$$N_{4p}$ 강화상간의 계면상의 국부적 용융이 시작되는 온도부근에서는 큰 초소성 특성이 얻어지지만, 국부적 용융이 시작되는 온도를 지난 인장온도범위에서는 오히려 초소성 특성이 현저하게 저하되는 현상이 관찰되었다. 위의 실험결과는 $Si_3$$N_{4p}$ 2124 Al복합재의 고변형속도 초소성 거동에 기여하는 최적의 액상량이 존재한다는 것을 의미한다.

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동적재료모델을 이용한 Zn-Al 합금의 초소성 변형거동 연구 (A Study on the Superplasticity of Zn-Al Alloy using Dynamic Materials Model)

  • 정재용;하태권;장영원
    • 소성∙가공
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    • 제18권4호
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    • pp.317-322
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    • 2009
  • Superplastic deformation behavior of a Zn-0.3 wt.% Al was investigated. Grain sizes of $1{\mu}m$ and $10{\mu}m$ were obtained by a thermomechanical treatment. A series of load relaxation and tensile tests were conducted at various temperatures ranging from RT ($24^{\circ}C$) to $200^{\circ}C$. A large elongation of 1400% was obtained at room temperature in the specimens with the grain size of $1{\mu}m$. In the case of specimens with the grain size of $10{\mu}m$, relatively lower elongation at room temperature was obtained and, as the temperature increases above $100^{\circ}C$, a high elongation of about 400 % has been obtained at $200^{\circ}C$ under the strain rate of $2{\times}10^{-4}/s$. Dynamic materials model (DMM) has been employed to explain the contribution from GBS of Zn-Al alloy. Power dissipation efficiency for GBS was evaluated as above 0.4 and found to be very close to the unity as strain rate decreased and temperature increased, suggesting that GBS could be regarded as Newtonian viscous flow.