• Title/Summary/Keyword: high density pulse transformer

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High Power Density, High Frequency, and High Voltage Pulse Transformer

  • Kim, S.C.;Jeong, S.H.;Nam, S.H.
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.11B no.4
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    • pp.180-184
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    • 2001
  • The high operation frequency mainly reduces transformer volume in the power supply. A high frequency and high voltage pulse transformer is designed, fabricated, and tested. Switching frequency of the transformer is 100 kHz. Input and output voltages of the transformer are 250 V and 4 kV, respectively. Normal operation power of the transformer is 3 kW. Maximum volume of the transformer is 400 $cm^3$. The power density is thus 7.5 W/$cm^3$. The transformer will be installed in a metal box that has nominal operation temperature of 85 degree centigrade. The transformer and other high voltage components in the box will be molded with Silicon RTV(Room Temperature Vulcaniza) that has a very low thermal conductivity. Procedure of design and test results are discussed. Analytical as well as experimental results of varous paramters such as transformer loss, leakage inductance, distributed capacitance are also discussed. In addition, thermal analysis results from ANSYS code for three different operation conditions are discussed.

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Design of A High Energy Density Pulse Transformer (고 에너지 밀도 펄스 변압기 설계)

  • Nam, S.H.;Park, S.S.;Ha, K.M.
    • Proceedings of the KIEE Conference
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    • 1999.07e
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    • pp.2186-2188
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    • 1999
  • A high frequency and energy density pulse transformer is a critical component of a high voltage power supply in a traveling wave tube (TWT) amplifier system. In this paper, processes of design, manufacturing, and test of the transformer are discussed. Primary voltage of the transformer is 240 V. The transformer secondary have two outputs which are 4100 V (Helix) and 2050 V (Collector). Total output power is 860 W. Normal operating frequency of the transformer is 10 kHz. In high energy density pulse transformers, temperature rise is a main problem during its operation. From our study, it was found that resonant current due to leakage inductance and stray capacitance was the main cause of temperature rise. This happens because of the inherently high turn-ratio in high voltage transformers. Solutions to reduce stray components are presented.

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Development of Airborne High Density High Voltage Power Supply for Traveling Wave Tubes

  • Park Young-Ju
    • Journal of Power Electronics
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    • v.5 no.4
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    • pp.257-263
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    • 2005
  • This paper describes the development and testing results of a high density High Voltage Power Supply (HVPS) that drives microwave Traveling Wave Tubes (TWTs) of phased array transmitters for airborne EW systems. The HVPS is designed to consist of a number of modules connected in series. Among them, especially, the high-density pulse transformer module including the resonant circuit is newly designed to make the HVPS much more reliable. In addition, this paper describes the development of high voltage solid-state modulation using fast switching devices (FETs) and also represents the test results of a modulator module.

Pulse-Grouping Control Method for High power Density DC/DC Converters

  • Kang, Shin-Ho;Jang, Jun-Ho;Lee, Jun-Young
    • Journal of the Semiconductor & Display Technology
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    • v.6 no.2 s.19
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    • pp.45-48
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    • 2007
  • The proposed method offers an improved DC/DC converter scheme to increase power density. It is based on half-bridge topology with newly introduced pulse-grouping control method, which helps to reduce the transformer size and the volume of semiconductor devices maintaining high efficiency. Test results with 85W(18.5V/4.6A) design shows that the measured efficiency is 93.5% with power density of $36W/in^3$.

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Development of High Density High Voltage Power Supply for Traveling Wave Tubes (진행파관(TWT) 구동용 고밀도 고전압 전원공급기 개발)

  • Park Y.J;Lee K.S;Lyu S.C.
    • Proceedings of the KIPE Conference
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    • 2003.07a
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    • pp.256-259
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    • 2003
  • In this paper describes the development testing results of high density High Voltage Power Supply(HVPS) that employ microwave TWTs. The HVPS consist of number of modules connected in series. A new design that adapt resonant circuit and high density pulse transformer to the high voltage modules makes the HVPS much more reliable. Also High voltage Solid-State modulation using fast switching devices(FET's) and the test results of modulator modules development are represented.

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Stabilization Analysis of Piezo-electric Converter for PFM and PWM Control (압전 변압기의 제어 방식에 따른 모델링 및 안정화분석)

  • Yun, Seok-Teak;Park, Seong-Woo;Won, Young-Jin;Lee, Jin-Ho;Kim, Jin-Hee
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.401-401
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    • 2009
  • Recently, demands for the development of compact, lightweight power supplies with higher power density and higher efficiency have been increased. Since Piezoelectric Transformer (PT) was emerged in device and material industry, it has been suggested as a viable alternative to the magnetic transformer in some applications. PT has some advantages such as low profile and mechanical energy transfer with little electromagnetic interface (EMI). Also, PT can provide high voltage stepping ratio with good isolation and requires no copper windings saving copper usage especially for large voltage conversion differences. Conventional control of PT converter has mainly two-way. One is the pulse frequency modulation (PFM) control method and the other is the pulse width modulation (PWM) control with frequency fixed method. It is known that the maximum PT efficiency can be obtained when it operates near the resonant frequency of the PT. And, also PT's resonant frequency moves according to the load condition. Therefore, selection of PT converter control method is very difficult. This paper analyzes general piezo-electric converter modeling and proposes a guide-line to selection of control method and stabilization control.

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Emission test of a domestic fabricated cathode with higher current density

  • Ju, Yeong-Do;Gong, Hyeong-Seop;Kim, Seung-Hwan;Tanwar, Anil;Seok, Yeong-Eun;Lee, Byeong-Jun;Hong, Yong-Jun;Sin, Jin-U;So, Jun-Ho
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.205.2-205.2
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    • 2016
  • The emission test a domestic fabricated cathode is conducted using an easy-replaceable-emitter-type test bench. A simple cylindrical button type cathode is dropped vertically into a cathode cup holder. The cathode is heated by a tungsten wire heater located around the cup holder. The cathode temperature is measured by an optical pyrometer. A high voltage pulse power supply gives the anode-cathode gap voltage up to 20 kV with the pulse width of 15 us. The emitted current from the cathode is captured at a faraday cup and is measured using current transformer and oscilloscope. The test bench is installed in the vacuum chamber with easy access door and, therefore, the cathode can be easily replaceable. We confirmed the emission current density of $15A/cm^2$ and $80A/cm^2$ with a domestic fabricated B-type cathode and a Scandate cathode, respectively. The detailed test result for the cathode will be presented.

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Bidirectional Zeta-Flyback Converter for Improved Efficiency (개선된 효율을 가지는 양방향 Zeta-Flyback 컨버터)

  • Jung, Mun-Kyu;Kwon, Young-Ahn
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.6
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    • pp.844-849
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    • 2012
  • In this paper, a bidirectional Zeta-Flyback converter is proposed. The topology of the proposed converter is analyzed, which is superposition of bidirectional Flyback converter mode and bidirectional Zeta converter mode in a cycle. The proposed converter allows power flow in either a forward direction or a backward direction. Bidirectional power flow is obtained by a transformer and components. The proposed converter's output is controlled by duty of constant frequency PWM of switch. Compared to conventional bidirectional isolated DC-DC converters, the proposed isolated bidirectional DC-DC converter has high power density and high transformer utilization. To confirm the proposed converter, the simulation and experimental results are presented.

A development of high-frequency, high-voltage, pulse transformer for TWT high-power density HVPS (진행파관증폭기용 고밀도 고전압전원긍급기용 고주파수, 고전압, 펄스 변압기 변압기 개발)

  • Kim, S.C.;Kim, D.H.;Nam, S.H.
    • Proceedings of the KIEE Conference
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    • 2003.07b
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    • pp.1205-1207
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    • 2003
  • 고전압 전원공급기를 고 밀도로 제작하기 위하여 고 주파수 동작을 시켜야 한다. 이에 따라 전원 공급기에서 최대의 부피를 차지하는 부품인 변압기는 원하는 주파수에서 최소의 부피로 충분한 전력을 수강하면서 완벽한 펄스재현을 하여야 한다. 그리고 승압비를 일정수준으로 유지하여야 한다. 이러한 변압기의 설계 및 제작 시 주의하여야 한다. 진행파관 증폭기용 고밀도 고전압전원공급기용 고주파수, 고전압, 펄스 변압기 변압기를 설계, 제작 시험하였다. 변압기의 스윗칭 주파수는 80 kHz 이며 입력전압은 265 Vdc이고 출력전압은 4kVdc 이다. 변압기의 정상 출력은 1.7 kW이다. 그리고 최대부피는 $200\;cm^3$ 이하가 되어야 한다. 본 논문에서는 다양한 권선 방법에 의하여 제작된 변압기에 대하여 변압기의 설계 및 시험절차가 제시되었다. 그리고 변압기의 누설 인덕턴스, 분포 케페시턴스 및 공진 주파수도 측정하여 평가하였다.

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Magnetic Properties of Powdered Fe Cores Containing Stainless Steel-making Dusts (스테인레스 제강분진을 함유한 순철 압분코아의 자기특성)

  • Kim S. W.
    • Korean Journal of Materials Research
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    • v.15 no.2
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    • pp.106-111
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    • 2005
  • Effects of stainless steel-making dusts and binder content on compacting $density(\rho)$ and magnetic properties were evaluated. Cores compacted with the mixture of pure Fe powders, $5wt.\%$ dusts and $0.25wt.\%$ binder showed good AC magnetic properties. For example, permeability$({\mu}a)$ and core loss(P) of the cores containing $5wt.\%$ dusts at 500 kHz were 62 and $4008\;{\mu}W/cm^3$, respectively. These properties are almost equivalent to those of competitor's products (i.e, Ancorsteel TC 80 produced by $H\ddot{o}gan\ddot{a}s$ Corp.). The powdered cores obtained from the present work are expected to apply for high-performance soft magnetic components such as normal mode choke filter and pulse transformer.