• Title/Summary/Keyword: high density composite

검색결과 501건 처리시간 0.03초

필라멘트 와인딩 공정에 의한 천연가스 차량용 복합재료 압력용기 (Composite Pressure Vessel for Natural Gas Vehicle by Filament Winding)

  • 김병선;김병하;김진봉
    • Composites Research
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    • 제17권5호
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    • pp.1-6
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    • 2004
  • HDPE (high density polyethlyne) 라이너와 금속 boss를 가진 복합재료 압력용기가 필라멘트 와인딩 공정에 의해 개발되었다. 이 용기의 끝 부위는 dome-shape 부위 그리고 용기의 중앙부는 cylinder-shape로 형성되었다. 용기를 구성하는 재료인 HDPE, 수지 그리고 강화섬유와 같은 용기재료에 대해 환경실험이 1년 이상 실행되었다 Boss 설계는 FEM 해석으로 가스 누출을 최대한 방지해 주는 것으로 확인되었다. 실험적인 방법에 의해 가장 이상적인 fiber tension이 얻어졌고, image analyzer에 의해 측정된 섬유의 체적율, $\textrm{V}_{f}$,는 실린더에서 55.4 %, dome part에서 55.6 % 이었다. Winding pattern은 용기의 파괴가 실린더 부위에서 일어나도록 dome 부위의 복합재료 두께조절을 하도록 프로그램 되었다 경화 중 용기는 돌려졌었고 고정 내부압력 0.62 bar를 가함으로서 최종용기의 파괴압력이 28 % 향상되었다. Under-wound, fully wound된 용기의 파괴 및 피로시험결과를 충족하였다.

비규칙 단섬유강화 SMC 복합재료의 피로균열 전파거동에 관한 연구 (A Study on Fatigue Crack Propagation Behavior in Random Short-Fiber SMC Composites)

  • 김재동;고성위
    • 수산해양기술연구
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    • 제26권2호
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    • pp.204-212
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    • 1990
  • The SMC composite, now being considered in certain structural applications, is anticipated to experience repeated loading during service. Thus, understanding of the fatigue behavior is essential in proper use of the composite material. In this paper, using the SMC composite composed of E-glass chopped strand and unsaturated polyester resin three point bending fatigue tests are carried out to investigate the fatigue crack propagating behavior under various cyclic stresses and fatigue damage of various microcrack forms. The following results are obtained from this study; 1) Most of the total fatigue life of the SMC composite is consumed at the initial extension or the growth of the macroscopic crack. 2) A Paris' type power-law relationship between the crack propagation rate and stress intensity factor range is obtained, and the value of material constant m is much higher (m=9~11)than that of other metals. 3) In case of high cyclic stress the fatigue damage show high microcrack density and short crack length, but in case of low cyclic stress does it vice versa. 4) Fatigue damage is characterized by microcrack density, crack length and distribution of crack orientation.

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탄소섬유 복합재료를 적용한 ANG 연료용기의 시제작 및 성능평가 (Prototype Product Based on the Functional Test of ANG Fuel Vessel Applied to Composite Carbon Fiber)

  • 김건회
    • 한국기계가공학회지
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    • 제18권3호
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    • pp.7-13
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    • 2019
  • Recently, an automobile market used to natural gas has emerged as fast-growing as the several countries, who holds abundant natural fuel resources, has promoted to supply the national agency for an automobile car. LNG fuel vessel is more efficient in another way as the energy density is high, but it requires a high technology and investment to maintain extreme low temperature. CNG fuel vessel are relatively low-cost alternative to LNG, but poorly economical in terms of energy density as well as showing safety issues associated with compressed pressure. The development of adsorbed natural gas (ANG) has emerged as one of potential solutions. Therefore, it is desirable to reduce the weight of vessel by applying light-weighed a composite carbon fiber in order to response to the regulation of $CO_2$ emission. Herein, this study make the prototype ANG vessel not only based on the optimal design and analysis of material characteristic but also based on the shape design, and it suggest a new type for the composite carbon fiber vessel which verified functional test. Moreover, the detail shape design is analyzed by a finite element analysis, and its verifies the ANG vessel.

Application of silk composite to decorative laminate

  • Kimura, Teruo;Aoki, Shinpei
    • Advanced Composite Materials
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    • 제16권4호
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    • pp.349-360
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    • 2007
  • Recently, natural fiber reinforced composite is attracting attention and considered as an environmentally friendly material. Usually cellulosic fibers are used to reinforce the composites, but some protein fibers such as silk and wool serve the same purpose. In this paper, we proposed a method of producing artistic composite from artistic fabric by using silk fiber reinforced biodegradable plastic, which is designated as 'silk composite', for reinforcement. In order to expand applications of the silk composite, we performed the compression molding of decorative laminates with woody material, which was selected as a core material, and examined the properties of molded decorative laminates with various content of the silk composite. Since plywood and medium-density fiberboard (MDF) are widely used for decorative laminates, we selected them as core materials. As a result, flexible decorative laminates with high flexural strength were obtained by compounding the silk composite with wood materials.

공정안전용 Polymer PTC 소재의 제조 및 특성 (Preparation and Properties of Polymer PTC Composites for Process Safety)

  • 강영구;조명호
    • 한국안전학회지
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    • 제18권3호
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    • pp.101-108
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    • 2003
  • Polymeric positive temperature coefficient(PTC) composites have been prepared by incorporating carbon black(CB) into high density polyethylene(HDPE), polyphenylene sulfide(PPS) and polybutylene terephthalate(PBT) matrices. A PTC effect was observed in the composite, caused by the large thermal expansion due to He consecutive melting of HDPE, PPS and PBT crystallites. This theory is based upon the premise that the PTC phenomenon is due to a critical separation distance between carbon particles in the polymer matrix at the higher temperature. The influence of PTC characteristics of the PPS/CB composite can be explained by DSC result. HDPE, one of prepared composition, exhibit the higher performance PTC behavior that decreaseing of negative temperature coefficient(NTC) effect and improved reproducibility by chemically crosslinking. Also, PBT/CB and PPS/CB composites exhibit the higher PTC peack temperature than HDPE/CB PTC composite, individually $200^{\circ}C$ and $230^{\circ}C$. These PTC composite put to good use in a number of safety application, such as self$.$controlled heater, over-current protectors, auto resettable switch, high temperature proctection sensor, etc.

알루미나입자로 강화된 알루미늄합금 복합재료의 미세조직과 기계적 성질 (Microstructure and Mechanical Properties of Aluminum Alloy Composites Strengthened with Alumina Particles)

  • 오창섭;한창석
    • 한국재료학회지
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    • 제23권3호
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    • pp.199-205
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    • 2013
  • The mechanical properties and microstructures of aluminum-matrix composites fabricated by the dispersion of fine alumina particles less than $20{\mu}m$ in size into 6061 aluminum alloys are investigated in this study. In the as-quenched state, the yield stress of the composite is 40~85 MPa higher than that of the 6061 alloy. This difference is attributed to the high density of dislocations within the matrix introduced due to the difference in the thermal expansion coefficients between the matrix and the reinforcement. The difference in the yield stress between the composite and the 6061 alloy decreases with the aging time and the age-hardening curves of both materials show a similar trend. At room temperature, the strain-hardening rate of the composite is higher than that of the 6061 alloy, most likely because the distribution of reinforcements enhances the dislocation density during deformation. Both the yield stress and the strain-hardening rate of the T6-treated composite decrease as the testing temperature increases, and the rate of decrease is faster in the composite than in the 6061 alloy. Under creep conditions, the stress exponents of the T6-treated composite vary from 8.3 at 473 K to 4.8 at 623 K. These exponents are larger than those of the 6061 matrix alloy.

Hardness and Corrosion Resistance of Surface Composites Fabricated with Fe-based Metamorphic Powders by High-energy Electron Beam Irradiation

  • Nam, Dukhyun;Lee, Kyuhong;Lee, Sunghak;Young, Kyoo
    • Corrosion Science and Technology
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    • 제7권6호
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    • pp.301-306
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    • 2008
  • Surface composite layers of 1.9~2.9 mm in thickness were fabricated by depositing metamorphic powders on a carbon steel substrate and by irradiating with a high-energy electron beam. In the surface composite layers, 48~64 vol.% of $Cr_{2}B$ or $Cr_{1.65}Fe_{0.35}B_{0.96}$ borides were densely precipitated in the austenite or martensite matrix. These hard borides improved the hardness of the surface composite layer. According to the otentiodynamic polarization test results of the surface composites, coatings, STS304 stainless steel, and carbon steel substrate, the corrosion potential of the surface composite fabricated with 'C+' powders was highest, and its corrosion current density was lowest, while its pitting potential was similar to that of the STS304 steel. This indicated that the overall corrosion resistance of the surface composite fabricated with 'C+' powders was the best among the tested materials. Austenite and martensite phases of the surface composites and coatings was selectively corroded, while borides were retained inside pits. In the coating fabricated with 'C+' powders, the localized corrosion additionally occurred along splat boundaries, and thus the corrosion resistance of the coating was worse than that of the surface composite.

축 방향 하중을 받는 인장-굽힘-전단이 연성된 복합재 적층보의 파동특성 (Wave Characteristic in the Axially Loaded Axial-Bending-Shear Coupled Composite Laminated Beams)

  • 장인준;이우식
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.2650-2652
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    • 2011
  • The fiber reinforced composite materials have many advantages due to their high strength-to-density ratios. Thus they have been widely used in many industrial applications. As the wave propagation are closely related to dynamic analysis of structures, it is very important to predict them. This paper presents a wave propagation in the axially loaded axial-bending-shear coupled composite laminated beams which are represented by the Timoshenko beam models based on the first-order shear deformation theory.

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초고성능 콘크리트와 고연성 무시멘트 복합재료의 압축 및 인장성능 (Compressive Strength and Tensile Behavior of Ultra-High Performance Concrete and High-Ductile Cementless Composite)

  • 최정일;박세언;이방연
    • 한국구조물진단유지관리공학회 논문집
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    • 제21권3호
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    • pp.69-75
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    • 2017
  • 초고성능 콘크리트와 고연성 무시멘트 복합재료는 높은 압축강도 및 높은 연성 등 재료의 우수한 성능으로 인하여 유망한 건설재료로 분류되고 있다. 이 연구의 목적은 초고성능 콘크리트와 고연성 무시멘트 복합재료의 압축강도와 인장거동에 대하여 실험적으로 조사하여 성능을 비교하는 것이다. 이를 위하여 밀도, 압축강도, 일축인장실험 등 일련의 실험을 수행하였다. 실험결과 알칼리 활성 슬래그 기반 고연성 무시멘트 복합재료의 압축강도와 인장강도는 초고성능 콘크리트의 압축강도와 인장강도에 비하여 낮게 나타났지만, 인장하중 하에서 알칼리 활성 슬래그 기반 고연성 무시멘트 복합재료의 인장변형성능 및 인성은 초고성능 콘크리트의 인장변형성능 및 인성에 비하여 높은 것으로 나타났다. 또한 알칼리 활성 슬래그 기반 무시멘트 페이스트에 폴리에틸렌섬유를 보강하여 7.89 %에 달하는 높은 인장변형성능을 확보할 수 있는 것으로 나타났다.

고전기장을 이용한 전도성 고분자 복합필름의 제조 및 특성 연구 : 탄소섬유 Sizing처리가 탄소섬유/폴리에틸렌 필름의 특성에 미치는 영향 (Properties of Conductive Polymer Composite Films Fabricated under High Intensity Electric Fields : Effect of CF Sizing Treatment)

  • 고현협;김중현;임순호;김준경;최철림
    • 폴리머
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    • 제25권2호
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    • pp.293-301
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    • 2001
  • 새로운 복합재료 제조 기술인 electron-ion technology (EIT)를 이용하여 전도성 탄소섬유/고밀도 폴리에틸렌 (CF/HDPE) 복합필름을 제조하고 탄소섬유 에폭시 sizing이 제조된 필름의 체적비저항과 인장강도 그리고 계면 특성에 미치는 영향에 대하여 연구하였다. 에폭시 sizing은 tunneling 효과를 좋게 해서 복합재료 필름의 전도성을 향상시키는 반면, 극성인 에폭시 sizing은 무극성인 폴리에틸렌과의 친화성이 없어서 탄소섬유와 폴리에틸렌간의 계면결합력을 감소시키므로 에폭시 sized 탄소섬유(CF(S))는 unsized 탄소섬유(CF(U))에 비하여 필름의 체적비저항과 인장강도를 감소시켰다. 에폭시 sizing은 탄소섬유의 nucleating efficiency를 떨어뜨려서 CF(S)/HDPE 필름이 CF(U)/HDPE 필름보다 불규칙적이고 덜 발달된 transcrystalline layer를 형성함을 관찰할 수 있었다.

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