• Title/Summary/Keyword: heat-transfer simulation

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Evaluation of Thermal Characteristics of a Direct-Connection Spindle Using Finite Element Co-Analysis (유한 요소 해석을 활용한 직결 주축의 열적 특성 평가)

  • Kim, Tae-Won;Choi, Jin-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.2
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    • pp.228-234
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    • 2013
  • This study focuses on development of a finite element model for analysis of thermal characteristics of a direct-connection spindle of a machining center by joint simulation of heat transfer and thermal deformation. Two finite element analyses were carried out procedurally for heat transfer, first, to identify temperature distribution of components of the spindle and then for thermal deformation to identify their structural behavior based on the temperature distribution. It was assumed that the heat transfer between a component revolving and the surrounding air is identical to that between a flat plate and the running air on it and the heat transfer is based on a uniform surface heat flux for turbulent flow. The results from the analyses were compared with those from experiments to validate the finite element model.

A Study on the 3-D Unsteady State Heat Transfer Coupled by Conductive Currents (전기장 변화에 따른 3차원 비정상 상태 열전달 연계 해석에 관한 연구)

  • Kwac, L.K.;Kim, H.G.
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.29-34
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    • 2008
  • A modeling technique for the 2-way coupling of heat transfer and conduction currents has been performed to inspire a combined analytical simulation. The 3-D finite element method is used to solve steady conduction currents and heat generation in an aluminum film deposited on a silicon substrate. The model investigates the temperature in the device after the current is applied. The conservation equation of energy, the Maxwell equations for conduction currents, the unsteady state heat transfer equation and the Fourier's law for heat transfer are implemented as a bidirectionally coupled problem. It is found that the strongly coupled temperature and time dependent heat equations give a reasonable results and an explicit solving technique.

Study on Simulation of Cooling Water through Concentric Double Pipe Heat Exchanger (Concentric Double Pipe 열교환기에서 냉각수 급랭 현상의 모사에 대한 연구)

  • ANCHEOL CHOI;SEONGWOO LEE;IK HO SHIN;SUNGWOONG CHOI
    • Transactions of the Korean hydrogen and new energy society
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    • v.34 no.6
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    • pp.741-747
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    • 2023
  • In this study, the heat transfer characteristics were numerically analyzed to investigate the possibility of utilizing cooling water using liquid nitrogen. From the study, as the mass flow rate of the hot fluid increased, the heat transfer rate increased by 8.9-81.7%. And lowering the inlet temperature of the hot fluid resulted in increase in the heat transfer rate by 33.8-71.5%. As for the filling level of liquid nitrogen, as higher filling level led to a decrease in the outlet temperature and an increase in the overall heat transfer coefficient.

Study of Stirling Engine Receiver for Solar Thermal Power (태양열 발전용 스터링엔진 흡수기 특성연구)

  • Kim, Jong-Kyu;Lee, Sang-Nam;Kang, Yong-Heack
    • 한국태양에너지학회:학술대회논문집
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    • 2008.04a
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    • pp.227-232
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    • 2008
  • Stirling engine for solar thermal power is an essential part of Dish-Stirling system which generates electricity by using direct normal irradiation and will go into commercialization in near future. For the Stirling engine used in this study is Solo 161 model the capacity of which is 10 kWe and was already used for the Dish-Stirling system of KIER in Jinhae. The receiver of Stirling engine absorbes concentrated solar radiation and transfer it to working fluid of Hydrogen. The working condition of striling engine is high temperature and high pressure to make high efficiency. Therefore the receiver should stand against high temperature of above 800 $^{\circ}C$ and high pressure of max. 150 bar with good performance of heat transfer. The receiver is composed of 78 Inconel tubes of 1/8" with thickness of 0.71 mm and two reserviors which is connected with two cylinders. In order to know the charaterristics of heat transfer of Stirling engine receiver, simulation on the heat transfer of the receiver of Solo 161 is conducted by using CFD code of Fluent. The heat flux on the receiver surface has a shape of Gaussian distribution so, it is necessary to simulate a whole receiver. However, It is difficult and time consuming to simulate the whole receiver that one tube with different heat flux conditions are considered in this study. From the simulation results, heat transfer charateristics of receiver are observed and tube wall and fluid temperature and heat transfer coefficient are obtained and compared with the calculated results from Dittus-Boelter's correlation.

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A Study on the Temperature Distribution and Deformation of Case in Shrinkage Fit Process(I) - Temperature Monitoring and Heat Transfer Analysis Model - (열박음 공정이 케이스의 온도분포 및 변형에 미치는 영향(I) - 온도 계측 및 열전달 해석 모델 정립 -)

  • 장경복;조상명;강성수
    • Journal of Welding and Joining
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    • v.19 no.4
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    • pp.384-390
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    • 2001
  • There have been many problems due to deformation in industry field. Especially, it is severe in parts with small size and thin thickness and in products that must have excellent airtightness and anti-noise. The countermeasures for this deformation in field have mainly been dependent on the rule of trial and error by operator's experience because of productivities. Systematic study about this product with deformation is also insufficient that deformation is complex problem with shape, size, material of product, joining method and conditions, etc.. It is efficient to apply CAE technique without influence on productivity to this problem. There is, however much difference between the result analyzed by CAE and appearances in working field because of the insufficiency of communication between simulator and worker and of sensing data for boundary condition in analysis. In this study, to solve this deformation problem, we intend to make a simulation model that is adapted from working conditions by tuning and feedback between sensing data and simulation results. This paper include temperature monitoring and make a heat transfer model using sensing data in product as previous step for deformation analysis. The heat transfer analysis of shrinkage fit process is considerably difficult due to contact heat transfer between case and core. To solve this contact problem, gap element is used in present study.

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Temperature Dependent Behavior of Thermal and Electrical Contacts during Resistance Spot Welding

  • Kim, E.
    • International Journal of Korean Welding Society
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    • v.2 no.1
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    • pp.1-10
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    • 2002
  • The thermal contact conductance at different temperatures and with different electrode forces and zinc coating morphology was measured by monitoring the infrared emissions from the one dimensionally simulated contact heat transfer experiments. The contact heat transfer coefficients were presented as a function of the harmonic mean temperature of the two contacting surfaces. Using these contact heat transfer coefficients and experimentally measured temperature profiles, the electrical contact resistivities both for the faying interface and electrode-workpiece interface were deduced from the numerical analyses of the one dimension simulation welding. It was found that the average value of the contact heat transfer coefficients for the material with zinc coating (coating weight from 0 g/$mm^2$to 100 g/$mm^2$) ranges from 0.05 W/$mm^2$$^{\circ}C$ to 2.0 W/$mm^2$$^{\circ}C$ in the temperature range above 5$0^{\circ}C$ harmonic mean temperature of the two contacting surfaces. The electrical contact resistivity deduced from the one dimension simulation welding and numerical analyses showed that the ratio of electrical contact resistivity at the laying interface to the electrical contact resistivity at the electrode interface is smaller than one far both bare steel and zinc coated steel.

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Numerical Simulation of Flow and Heat Transfer in Cooling Channel with a Staggered V-shaped Rib (엇갈린 V-형 리브가 부착된 냉각유로에서의 열유동 수치해석)

  • Myong, Hyon-Kook;Kim, Kwang-Yong
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2448-2453
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    • 2008
  • The present study numerically investigates the flow and heat transfer characteristics of rib-induced secondary flow in a cooling channel with staggered V-shaped ribs, extruded on both walls. The rib-height-to-hydraulic diameter ration (h/$D_h$) is 0.17; the rib pitch-to-height ratio (p/h) equals 2.8; the Reynolds number is 50,000. Shear stress transport (SST) turbulence model is used as a turbulence closure. The present results are compared with those for a continuous V-shaped rib. Computational results show that, for average heat transfer rate the staggered V-shaped rib gives about 2.5 times higher values than the continuous V-shaped rib, while, for the streamwise pressure drop the former gives about 5 times higher values than the latter. Consequently, for the thermal performances, based on the equal pumping power condition, the staggered one gives about 2 times higher values than the continuous one. Also, for the staggered V-shaped rib, complex secondary flow patterns are generated in the duct due to the snaking flow in the streamwise direction, and more uniform heat transfer distributions are obtained.

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Numerical simulation of slit wall effect on the Taylor vortex flow with radial temperature gradient

  • Liu, Dong;Chao, Chang-qing;Zhu, Fang-neng;Han, Xi-qiang;Tang, Cheng
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.4
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    • pp.304-310
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    • 2015
  • Numerical simulation was applied to investigate the Taylor vortex flow inside the concentric cylinders with a constant radial temperature gradient. The reliability of numerical simulation method was verified by the experimental results of PIV. The radial velocity and temperature distribution in plain and 12-slit model at different axial locations were compared, and the heat flux distributions along the inner cylinder wall at different work conditions were obtained. In the plain model, the average surface heat flux of inner cylinder increased with the inner cylinder rotation speed. In slit model, the slit wall significantly changed the distribution of flow field and temperature in the annulus gap, and the radial flow was strengthen obviously, which promoted the heat transfer process at the same working condition.

A Numerical Study on Heat Transfer Characteristics in a Spray Column Direct Contact Heat Exchanger

  • Kim, Chong-Bo;Kang, Yong-Heack;Kim, Nam-Jin;Hur, Byung-Ki
    • Journal of Mechanical Science and Technology
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    • v.16 no.3
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    • pp.344-353
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    • 2002
  • A reliable computational heat transfer model has been investigated to define the heat transfer characteristics of a spray column direct contact heat exchanger, which is often utilized in the process involving counterflows for heat and mass transfer operations. Most of the previous studies investigated are one-dimensional unsteady solutions based on rather fragmentary experimental data. Development of a multidimensional numerical model and a computational algorithm are essential to analyze the inherent multidimensional characteristics of a direct contact heat exchanger. The present study has been carried out numerically and establishes a solid simulation algorithm for the operation of a direct contact heat exchanger. Operational and system parameters such as the speed and direction of working fluid droplets at the injection point, and the effects of aspect ratio and void fraction of continuous fluid are examined thoroughly as well to assess their influence on the performance of a spray column.

Effect of particle migration on the heat transfer of nanofluid

  • Kang, Hyun-Uk;Kim, Wun-Gwi;Kim, Sung-Hyun
    • Korea-Australia Rheology Journal
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    • v.19 no.3
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    • pp.99-107
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    • 2007
  • A nanofluid is a mixture of solid nanoparticles and a common base fluid. Nanofluids have shown great potential in improving the heat transfer properties of liquids. However, previous studies on the characteristics of nanofluids did not adequately explain the enhancement of heat transfer. This study examined the distribution of particles in a fluid and compared the mechanism for the enhancement of heat transfer in a nanofluid with that in a general microparticle suspension. A theoretical model was formulated with shear-induced particle migration, viscosity-induced particle migration, particle migration by Brownian motion, as well as the inertial migration of particles. The results of the simulation showed that there was no significant particle migration, with no change in particle concentration in the radial direction. A uniform particle concentration is very important in the heat transfer of a nanofluid. As the particle concentration and effective thermal conductivity at the wall region is lower than that of the bulk fluid, due to particle migration to the center of a microfluid, the addition of microparticles in a fluid does not affect the heat transfer properties of that fluid. However, in a nanofluid, particle migration to the center occurs quite slowly, and the particle migration flux is very small. Therefore, the effective thermal conductivity at the wall region increases with increasing addition of nanoparticles. This may be one reason why a nanofluid shows a good convective heat transfer performance.