• Title/Summary/Keyword: heat treatment parameter

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Characteristic Changes of ITO/PET Thin Films with Ratio of Oxygen Partial Pressure (산소분압비에 따른 ITO/PET박막의 특성변화)

  • Kim, Hyun-Hoo;Lee, Moo-Young;Kim, Kwang-Tae;Yoon, Shang-Hyun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.05b
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    • pp.58-61
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    • 2003
  • ITO (indium tin oxide) thin films on PET (polyethylene terephthalate) substrate have been deposited by a dc reactive magnetron sputtering without heat treatments such as substrate heater and post heat treatment. Each sputtering parameter during the sputtering deposition is an important factor for the high quality of ITO thin films deposited on polymeric substrate. Particularly, the material, electrical and optical properties of as-deposited ITO oxide films are dominated by the ratio of oxygen partial pressure. As the experimental results, the excellent ITO films are prepared on PET substrate at the operating conditions as follows: operating pressure of 5 mTorr,target-substrate distance of 45 mm, dc power of 20-30 W, and oxygen gas ratio of 10 %. The optical transmittance is above 80 % at 550 nm, and the sheet resistance and resistivity of films are $24\;{\Omega}$/square and $1.5{\times}10^{-3}\;cm$, respectively.

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Textures Evolution of Rolled AA5182 Alloy Sheets after Annealing (알루미늄 5182 압연 판재의 어닐링 집합조직)

  • Kim Kee Joo;Shin Kwang Seon;Jeong Hyo-Tae;Paik Young-Nam
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.128-134
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    • 2005
  • In order to fabricate the aluminum alloys with good drawability, the textures evolution of the AA5182 sheets after rolling and annealing was studied. The measurement of the deformation textures was carried out for the sheets which were cold rolled with high reduction ratio by using the symmetric roll. In addition, the change of the recrystallization texture was investigated after heat-treatments of the rolled sheets with various heat treatment conditions. Rolling without lubrication and subsequent annealing led to the formation of favorable $rot-C_{ND}\;\{001\}<110>\;and\;{\gamma}-fiber ND//<111>$ textures in AA5182 sheets. From the results, the ${\gamma}$-fiber ND//<111> component well evolved during rolling at highest reduction ratio (over $90\%$, l/d parameter of 6.77). Among shear deformation textures, the ${\gamma}$-fiber ND//<111> was not rotated in holding time of $180\~7,200$ seconds at $350^{\circ}C$. The Monte-Carlo technique was used and could be representatively simulated these textures evolution during recrystallization.

Techniques for Estimating Temper Bead Welding Process by using Temperature Curves of Analytical Solution (해석 해의 온도곡선을 이용한 템퍼비이드 용접공정 평가기술)

  • Lee, Ho-Jin;Lee, Bong-Sang;Park, Kwang-Soo;Byeon, Jin-Gwi;Jung, In-Chul
    • Journal of Welding and Joining
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    • v.28 no.5
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    • pp.51-57
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    • 2010
  • Brittle microstructure created in a heat affected zone (HAZ) during the welding of low alloy steel can be eliminated by post-weld heat treatment (PWHT). If the PWHT is not possible during a repair welding, the controlled bead depositions of multi-pass welding should be applied to obtain tempering effect on the HAZ without PWHT. In order to anticipate and control the tempering effect during the temper bead welding, the definition of temperature curve obtained from the analytical solution was suggested in this research. Because the analytical solution for heat flow is expressed as a mathematical equation of weld parameters, it may be effective in anticipating the effect of each weld parameter on the tempering in HAZ during the successive bead depositions. The reheating effect by the successive bead layer on the brittle coarse grained HAZ formed by earlier bead deposition was estimated by comparing the overlapped distance between the temperature curves in the HAZ. Three layered weld specimens of SA508 base metal with A52 filler were prepared by controlling heat input ratio between layers. The tempering effect anticipated by using the overlapped distance between the temperature curves was verified by measuring the micro-hardness distribution in the HAZ of prepared specimens. The temperature curve obtained from analytical solution was expected as a good tool to find optimal temper bead welding conditions.

Cutting state parameter variations caused by tool wear in hard turning (중절삭시 공구마모에 의한 절삭상태변수의 변화)

  • Jang, Dong-Young;Hsiao, Ya-Tsun;Kim, Il-Hae;Kim, Woo-Jung;Han, Dong-Chul
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.653-657
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    • 2000
  • Machining performance in hard turning of hardened AISI M2 steel has been studied. Ceramic tools were used in the cutting tests without coolants and workpiece was prepared by heat treatment to increase its hardness up to Rc 60. Cutting state parameters such as cutting forces, temperature, and tool wear were measured in the experiments and effects of tool wear on cutting states were investigated.

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Fabrication of bi-axially textured nickel tape using nickel powder (니켈 분말을 이용한 양축정렬된 nickel tape의 제조)

  • Kang, S.M.;Kim, H.S.;Lee, H.G.;Jung, C.H.;Hong, G.W.
    • Progress in Superconductivity
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    • v.3 no.1
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    • pp.111-114
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    • 2001
  • Short-length and long-length Ni tapes were fabricated by powder processing, cold rolling and recrystallizatioon heat treatment. In the case of the short-length Ni tape, both in-plane and out-of-plane texture were less than $10^{\circ}$. In the case of the long-length Ni tape, the degree of texture is lower than that of the short-length Ni tape. The relationship between the texture formation and the processing parameter is reported.

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Effect of Welding Variables for EBW Process in AISI 4130 by Taguchi Method (다구찌 방법을 이용한 AISI 4130재료에서 EBW공정의 용접 변수 영향)

  • Kim, Won-Hoon
    • Journal of Welding and Joining
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    • v.15 no.6
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    • pp.66-77
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    • 1997
  • In the present work, Taguchi method for electron beam welding(EBW) process in AISI 4130 steel plate has been adopted for investigating the contribution of effect of welding variables. $A L_8(2^7)$ orthogonal array is adopted to obtain the effect of adjustment parameters. The adjustment parameters consist of accelerating voltage, beam current, travel speed and focus currrent. And the quality features selected for the EBW process are bead width of weldment, reinforcement, penetration depth, undercut and area of weld metal. Variance analysis is performed in order to check the effect of adjustment parameters on EBW. The mechanical properties of electron beam welded joints for each heat treatment conditions are investigated in comparison with those of base metal, especially from the view point of tensile and impact properties.

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A Study on Product Quality Improvement by Regression Modeling of Mini-Mill Process (미니밀 공정의 회귀식 모델링에 의한 제품품질향상에 관한 연구)

  • Lee, Myung-Hak;Ha, Sung-Do
    • IE interfaces
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    • v.12 no.1
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    • pp.150-157
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    • 1999
  • Mini-Mill process has been recently in operation at Pohang steel company, which enables more flexible steel coil production on customer demands. The effects of process parameters in Mini-Mill process need to be analyzed not only to make the process stable but also to improve product quality. This work aims to develop a regression model of Mini-Mill process using accumulated product data such that the process parameter effects on product tensile strength may be analyzed. The analysis shows that tensile strength is influenced mainly by the amount of components such as carbon, manganese, silicon, and sulfur. The effect of temperature is shown to be small. It is concluded that control of the components is much more responsible for both meeting the target and reducing the variation of the product tensile strength. Heat treatment is more useful in compensating tensile strength variations due to thickness differences and improving workability and other quality characteristics. More work is necessary for establishing regression expressions of the process that is reliable and accurate enough to dispense with the off-line inspection of the product tensile strength.

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Changes in the Modulation Amplitude and the Particle Sizes of Co/Pd Multilayers During Stress Release and Interdiffusion

  • Kim, Jai-Young;Evetts, Jan-E
    • Journal of Magnetics
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    • v.3 no.1
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    • pp.21-30
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    • 1998
  • An artificially modulated magnetic Co/Pd multilayer is one of the promising candidates for high density magneto-optic (MO) recording media, due to large Kerr rotation angle in the wavelength of a blue laser beam. however, since multilayer structure, as well as amorphous structure, is a non-equilibrium state in terms of free energy and MO recording is a kind of thermal recording which is conducted aound Curie temperature (Tc) of the recording media, when the multilayer is used for the MO recording media, changes in the multilayer structure are occurred as the amorphous structure do. Therefore, the assessment of the structural stability in the Co/Pd multilayer is crucially important both for basic research and applications. As the parameter of the structural stability in this research, modulation amplitude and particle size of the Co/Pd multilayer are measured in terms of Ar sputtering pressure and heat treatment temperature. From the results of the research, we find out that the magnetic exchange energy in the structural changes of a magnetic multilayer structure and suggest the operating temperature range for MO recording in the Co/Pd multilayer for the basic research and applications, respectively.

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A study on analysis of characteristics of Current-fed type High-Frequency Inverter with separate resonance capacitor (분할 공진 Capacitor를 갖는 전류형 고주파 인버어터의 특성해석에 관한 연구)

  • Lee, Bong-Seop;Ro, Chae-Cyun;Jung, Won-Yeung;Kim, Dong-Hee
    • Proceedings of the KIEE Conference
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    • 1993.07b
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    • pp.704-706
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    • 1993
  • This paper, introduces a Current-fed type High-Frequency Inverter with self turning devices. By replacing Thyrisors used for power source of heat treatment with high speed switching element, MOSFET in current type Inverter, the proposed Inverter makes high speed performance with several 100kHz. This paper also depicts some operating principles of the proposed circuits and general operating characteristics. Steady state solution on state variables in analysis of the proposed circuit is described generally by using normalized parameter and its characteristics depending on separate ratio(n) is also shown.

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Structure and Magnetic Characterization of Core-Shell Fe@ZrO2 Nanoparticles Synthesized by Sol-Gel Process

  • Chaubey, Girija S.;Kim, Jin-Kwon
    • Bulletin of the Korean Chemical Society
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    • v.28 no.12
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    • pp.2279-2282
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    • 2007
  • Highly crystalline, uniform Fe nanoparticles were successfully synthesized and encapsulated in zirconia shell using sol-gel process. Two different approaches have been employed for the coating of Fe nanoparticle with zirconia. The thickness of zirconia shell can be readily controlled by altering molar ratio of Fe nanoparticle core to zirconia precursor in the first case where as reaction time was found to be most effective parameter to controlled the shell thickness in the second method. The structure and magnetic properties of the ZrO2-coated Fe nanoparticles were studied. TEM and HRTEM images show a typical core/shell structure in which spherical α-iron crystal sized of ~25 nm is surrounded by amorphous ZrO2 coating layer. TGA study showed an evidence of weight loss of less than 2% over the temperature range of 50-500 °C. The nanoparticles are basically in ferromagnetic state and their magnetic properties depend strongly on annealing temperature. The thermal treatment carried out in as-prepared sample resulted in reduction of coercivity and an increase in saturation magnetization. X-ray diffraction experiments on the samples after annealing at 400-600 °C indicate that the size of the Fe@ZrO2 particles is increased slightly with increasing annealing temperature, indicating the ZrO2 coating layer is effective to interrupt growing of iron particle according to heat treatment.