• Title/Summary/Keyword: heat recovery steam generator(HRSG)

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Development of executive system in power plant simulator (발전 플랜트 설계용 시뮬레이터에서 Executive system의 개발)

  • 예재만;이동수;권상혁;노태정
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.488-491
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    • 1997
  • The PMGS(Plant Model Generating System) was developed based on modular modeling method and fluid network calculation concept. Fluid network calculation is used as a method of real-time computation of fluid network, and the module which has a topology with node and branch is defined to take advantages of modular modeling. Also, the database which have a shared memory as an instance is designed to manage simulation data in real-time. The applicability of the PMGS was examined implementing the HRSG(Heat Recovery Steam Generator) control logic on DCS.

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Comparison of Ammonia Mass Flow Rate between Two Ammonia Injection Positions in DeNOx system of a Horizontal HRSG (수평형 HRSG의 탈질설비에서 암모니아 분사위치 변동에 따른 암모니아 유량비교)

  • Park, Jae-Hyun;Yoo, Hoseon
    • Plant Journal
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    • v.14 no.4
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    • pp.48-54
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    • 2018
  • As the emission limits for NOx in power generation facilities were strengthened, HRSGs installed in the 1990s became necessary to install additional DeNOx system. However, since there is no space in the HRSG for installing the entire the catalyst and ammonia injection grid, as an alternative, the catalyst was installed inside of the HRSG and the ammonia injection device was installed in the exhaust duct of the gas turbine. Experiments were conducted in horizontal HRSG of Incheon combined cycle power plant. Experimental results show that the ammonia injection method in the gas turbine exhaust duct is 1.2 times higher than the HRSG internal ammonia injection method. However when operating a HRSG for 30 years as its life span, ammonia injection method in the gas turbine exhaust duct is more economical than the cost of new HRSG construction.

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Flow-Accelerated Corrosion Analysis for Heat Recovery Steam Generator in District Heating System (지역난방 배열 회수 보일러의 유동 가속 부식 원인 고찰)

  • Hong, Minki;Chae, Hobyung;Kim, Youngsu;Song, Min Ji;Cho, Jeongmin;Kim, Woo Cheol;Ha, Tae Baek;Lee, Soo Yeol
    • Korean Journal of Materials Research
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    • v.29 no.1
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    • pp.11-15
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    • 2019
  • Severe wall thinning is found on the tube of a low-pressure evaporator(LPEVA) module that is used for a heat recovery steam generator(HRSG) of a district heating system. Since wall thinning can lead to sudden failure or accidents that lead to shutdown of the operation, it is very important to investigate the main mechanism of the wall thinning. In this study, corrosion analysis associated with a typical flow-accelerated corrosion(FAC) is performed using the corroded tube connected to an upper header of the LPEVA. To investigate factors triggering the FAC, the morphology, composition, and phase of the corroded product of the tube are examined using optical microscopy, scanning electron microscopy combined with energy dispersive spectroscopy, and x-ray diffraction. The results show that the thinnest part of the tube is in the region where gas directly contacts, revealing the typical orange peel type of morphology frequently found in the FAC. The discovery of oxide scales containing phosphate indicates that phosphate corrosion is the main mechanism that weakens the stability of the protective magnetite film and the FAC accelerates the corrosion by generating the orange peel type of morphology.

The thermodynamic efficiency characteristics of combined cogeneration system of 120MW (120MW급 열병합 복합발전시스템의 열역학적 효율 특성)

  • Choi, Myoungjin;Kim, Hongjoo;Kim, Byeongheon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.6
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    • pp.29-36
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    • 2017
  • In this study, acombined cogeneration power plant produced two types of thermal energy and electric or mechanical power in a single process. The performance of each component of the gas turbine-combined cogeneration system was expressed as a function of the fuel consumption of the entire system, and the heat and electricity performance of each component. The entire system consisted of two gas turbines in the upper system, and two heat recovery steam generators (HRSG), a steam turbine, and two district heat exchangers in the lower system. In the gas turbine combined cogeneration system, the performance test after 10,000 hours of operation time, which is subject to an ASME PTC 46 performance test, was carried out by the installation of various experimental facilities. The performance of the overall output and power plant efficiency was also analyzed. Based on the performance test data, the test results were compared to confirm the change in performance. This study performed thermodynamic system analysis of gas turbines, heat recovery steam generators, and steam turbines to obtain the theoretical results. A comparison was made between the theoretical and actual values of the total heat generation value of the entire system and the heat released to the atmosphere, as well as the theoretical and actual efficiencies of the electrical output and thermal output. The test results for the performance characteristics of the gas turbine combined cogeneration power plant were compared with the thermodynamic efficiency characteristics and an error of 0.3% was found.

Performance Analysis of CHP Condersing Season heat load Conditions (계절별 부하 특성을 고려한 CHP 성능 해석)

  • Seo, Young-Ho;Lee, Joon-Hee;Kim, Nam-Jin;Kim, Jong-Yoon;Cho, Sung-Kap;Jeon, Yong-Han
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.7
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    • pp.454-459
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    • 2010
  • This paper is a actual design case applied to make a bid for CHP plant construction in some country. The purpose of this study is to optimize the system performance for the requirement conditions written in ITB by the client. The system consists of gas turbine, steam turbine, heat recovery steam generator and heat exchangers for district heating. The performance analysis is conducted for various seasons conditions and heat load. As a result, air density and heat load is reduced in accordance with decreasing of the outdoor temperature, therefore the system power is reduced. Considering this, the design parameters to meet the requriement conditions are optimized.

Effect on Thermal Performance of Superheater Module under Part Load Operation in HRSG (배열회수보일러의 부분부하 운전에 따른 유동불균일이 과열기의 성능에 미치는 영향)

  • Chong, Chae-Hon;Song, Jung-Il
    • Journal of Energy Engineering
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    • v.17 no.3
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    • pp.161-166
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    • 2008
  • The purpose of this study is to apprehend the behavior of exhaust gas flow from gas turbine during part load operation in Heat Recovery Steam Generator. As a first step of this work, internal flow characteristics according to HRSG types were examined by CFD analysis. Next step, tube temperature according to gas turbine 53% and 100% load conditions were calculated by results of CFD and those were compared with temperature data gathered from real plant. Finally, thermal performance due to part load operation was calculated to estimate the influence of heat transfer in superheater. In addition, new type of device is suggested to eliminate the uneven temperature distribution of tubes during part load operation.

A dual Pressure, Steam Injection Combined cycle Power Plant Performance Analysis (2압, 증기분사 복합발전 사이클에 대한 성능해석)

  • Kim, Su-Yong;Son, Ho-Jae;Park, Mu-Ryong;Yun, Ui-Su
    • 연구논문집
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    • s.27
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    • pp.75-86
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    • 1997
  • Combined cycle power plant is a system where a gas turbine or steam turbine is used to produce shaft power to drive a generator for producing electrical power and the steam from the HRSG is expanded in a steam turbine for additional shaft power. Combined cycle plant is a one from of cogeneration. The temperature of the exhaust gases from a gas turbine ranges from $400^\circC$ to $600^\circC$, and can be used effectively in a heat recovery steam generator to produce steam. Combined cycle can be classed as a "topping(gas turbine)" and a "bottoming(steam turbine)" cycle. The first cycle, to which most of the heat is supplied, is called the topping cycle. The wasted heat it produces is then utilized in a second process which operates at a lower temperature level and is therefore referred to as a "bottoming cycle". The combination of gas/steam turbine power plant managed to be accepted widely because, first, each individual system has already proven themselves in power plants with a single cycle, therefore, the development costs are low. Secondly, the air as a working medium is relatively non-problematic and inexpensive and can be used in gas turbines at an elevated temperature level over $1000^\circC$. The steam process uses water, which is likewise inexpensive and widely available, but better suited for the medium and low temperature ranges. It, therefore, is quite reasonable to use the steam process for the bottoming cycle. Only recently gas turbines attained inlet temperature that make it possible to design a highly efficient combined cycle. In the present study, performance analysis of a dual pressure combined-cycle power plant is carried out to investigate the influence of topping cycle to combined cycle performance.

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A Study for Optimal Design of the AIG to Improve the Performance of DeNOx Facilities Installed in Combined Cycle Plant (복합화력 탈질설비 성능향상을 위한 암모니아 주입 그리드의 최적설계 방안에 관한 연구)

  • Kim, Kwang-Chu;Park, Man-Heung;Yoon, Jun-Kyu;Lim, Jong-Han
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.19 no.12
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    • pp.811-820
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    • 2007
  • A Study on the optimal design of the AIG(Ammonia Injection Grid) to improve the performance of DeNOx facilities in the HRSG(Heat Recovery Steam Generator) was performed using the CFD analysis. On the basis of the flow analysis results in the case that the AIG in the HRSG was not installed, the numerical analyses according to the positions of AIG, injection angles of nozzle and the control of ammonia injection quantity were carried out. The standard deviation according to factors was calculated for quantitative comparison. As the results, the AIG in the HRSG should be installed in the position that the uniform flow field shows through the exact flow analysis in the previous of the AIG design and installation. In the case the AIG has already been installed and non uniform flow distribution shows, it is recommended that flow correction device or KoNOx catalyst should be used. Otherwise, the control of ammonia injection angle or the ammonia injection quantity using the velocity profile analysis is demanded to accomplish the optimal performance.

Techno-Economic Analysis of Reversible Solid Oxide Fuel Cell System Couple with Waste Steam (폐스팀을 이용한 가역 고체산화물 연료전지의 기술적 경제적 해석)

  • GIAP, VAN-TIEN;LEE, YOUNG DUK;KIM, YOUNG SANG;AHN, KOOK YOUNG
    • Transactions of the Korean hydrogen and new energy society
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    • v.30 no.1
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    • pp.21-28
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    • 2019
  • Reversible solid oxide fuel cell (ReSOC) system was integrated with waste steam for electrical energy storage in distributed energy storage application. Waste steam was utilized as external heat in SOEC mode for higher hydrogen production efficiency. Three system configurations were analyzed to evaluate techno-economic performance. The first system is a simple configuration to minimize the cost of balance of plant. The second system is the more complicated configuration with heat recovery steam generator (HRSG). The third system is featured with HRSG and fuel recirculation by blower. Lumped models were used for system performance analyses. The ReSOC stack was characterized by applying area specific resistance value at fixed operating pressure and temperature. In economical assessment, the levelized costs of energy storage (LCOS) were calculated for three system configurations based on capital investment. The system lifetime was assumed 20 years with ReSOC stack replaced every 5 years, inflation rate of 2%, and capacity factor of 80%. The results showed that the exergy round-trip efficiency of system 1, 2, 3 were 47.9%, 48.8%, and 52.8% respectively. The high round-trip efficiency of third system compared to others is attributed to the remarkable reduction in steam requirement and hydrogen compression power owning to fuel recirculation. The result from economic calculation showed that the LCOS values of system 1, 2, 3 were 3.46 ¢/kWh, 3.43 ¢/kWh, and 3.14 ¢/kWh, respectively. Even though the systems 2 and 3 have expensive HRSG, they showed higher round-trip efficiencies and significant reduction in boiler and hydrogen compressor cost.

Thermal-structural Analysis and Fatigue Life Evaluation of a Parallel Slide Gate Valve in Accordance with ASME B&PVC (패러럴 슬라이드 게이트밸브의 열구조해석 및 ASME B&PVC 기반 피로수명 평가)

  • Kim, Tae Ho;Choi, Jae Seung;Han, Jeong Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.2
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    • pp.157-164
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    • 2017
  • A parallel slide gate valve (PSGV) is located between the heat recovery steam generator (HRSG) and the steam turbine in a combined cycle power plant (CCPP). It is used to control the flow of steam and runs with repetitive operations such as startups, load changes, and shutdowns during its operation period. Therefore, it is necessary to evaluate the fatigue damage and the structural integrity under a large compressive thermal stress due to the temperature difference through the valve wall thickness during the startup operations. In this paper, the thermal-structural analysis and the fatigue life evaluation of a 16-inch PSGV, which is installed on the HP steam line, is performed according to the fatigue life assessment method described in the ASME B&PVC VIII-2; the method uses the equivalent stress from the elastic stress analysis.