• Title/Summary/Keyword: heat profile

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A Study on Performance Improvement of Whirling Machines (Whirling machine의 성능 개선을 위한 연구)

  • Lee Jung-Ki;Yang Woo-suk;Son Jea-seok;Han Hui-duck;Kim Han-soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1416-1429
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    • 2005
  • In order to meet the increasing competitive pressures coupled with higher demands for component quality, whirling machines have been at the cutting edge of the automobile industry for more than 25 years. The hard whirling process can save on machining time and operation elimination. Hard whirling is done dry, without coolant. The chips carry away nearly all of the heat during cutting, leaving the workpiece cool and minimizing any thermal geometry variations. The surface finish and profile accuracy are close to grinding quality. Whirling machines usually consist of four major parts; 1) loading system that requires the necessary axial speeds, 2) head stock that needs high precision clamping and positioning system at the chuck and tailstock, 3) whirling unit that demands the high cutting speeds and cutting power fer cutting deep thread profiles and 4) unloading system that requires an easy workpiece unloading. Also, capabilities of the whirling machine can be improved by attaching a vision system to the machine. Most of whirling machines in Korean automobile industry are imported from the Leistritz company, Germany and the Hasegawa company, Japan. Tn this paper, a basic research will be performed to improve and enhance the existing whirling machines. Finally, a new Korean whirling machine will be proposed and developed.

Production of Protein Hydrolyzate, that can be used as Food Additives, from Okara (산업폐기물인 비지로부터 식품첨가물로 이용할 수 있는 단백질 가수분해물의 생산)

  • Woo, Eun-Yeol;Kim, Min-Jung;Shin, Weon-Sun;Lee, Kyung-Ae;Kim, Kang-Sung
    • Korean Journal of Food Science and Technology
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    • v.33 no.6
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    • pp.769-773
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    • 2001
  • Protein content of okara and soybean were found to be 37.3% and 42.5%, respectively by micro-Kjeldahl analysis. Solubility of okara protein in phosphate buffer (pH 8) was 10% versus soy protein of 68.4%. Insolubilization of okara protein was mostly due to disulfide bonding between cysteine residues caused by excessive heat treatment during soymilk processing: hydrophobic interactions and hydrogen bondings were involved to lesser extent. Optimum extraction temperature and time were $60^{\circ}C$ and 40 min. Typical solubility profile of soy protein disappeared for okara protein though minimum solubility of the protein was around pH 3.0. Treating okara with protease was effective in solubilizing okara protein and solubility increased to 19.2%. Optimum reaction temperature and time were $80^{\circ}C$ and 50 min, respectively. Cell wall degrading enzyme did not increase solubility of the protein, however. Through enzymatic reaction okara protein could be effectively solubilized for uses as food ingredient.

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Multiscale Modeling and Simulation of Water Gas Shift Reactor (Water Gas Shift Reactor의 Multiscale 모델링 및 모사)

  • Lee, Ukjune;Kim, Kihyun;Oh, Min
    • Korean Chemical Engineering Research
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    • v.45 no.6
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    • pp.582-590
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    • 2007
  • In view of the analysis of the phenomena and the prediction of the performance, mathematical modelling and simulation of a high temperature pilot reactor for water gas shift reaction (WGSR) has been carried out. Multiscale simulation incorporated computational fluid dynamics (CFD) technique, which has the capability to deal with the reactor shape, fluid and energy transport with extensive degree of accuracy, and process modeling technique, which, in turn is responsible for reaction kinetics and mass transport. This research employed multiscale simulation and the results were compared with those from process simulation. From multiscale simulation, the maximum conversion of was predicted approximately 0.85 and the maximum temperature at the reactor was calculated 720 K, resulting from the heat of reaction. Dynamic simulation was also performed for the time transient profile of temperature, conversion, etc. Considering the results, it is concluded that multiscale simulation is a safe and accurate technique to predict reactor behaviors, and consequently will be available for the design of commercial size chemical reactors as well as other commercial unit operations.

Chloride Penetration into Concrete in Tidal Zone by Diffusion-Convection Analysis (확산과 이송을 고려한 콘크리트의 염소이온 침투해석)

  • Kim, Ki-Hyun;Cha, Soo-Won;Jung, Hyung-Mok
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.22 no.6
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    • pp.607-615
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    • 2009
  • Analysis of chloride penetration into concrete is performed considering the repeated wetting and drying conditions of tidal zone, by means of the developed finite element program which enables the diffusion-convection analysis to be conducted. Heat conduction and moisture diffusion are also included in the finite element analysis program in order that their effects to chloride penetration may be considered. For the efficiency of calculation, the analyses of temperature, relative humidity and free chloride concentration are conducted successively in that order, by treating the convection of chloride due to moisture diffusion as an source or sink term. By comparing the analysis result from finite element analysis, where main variable is a wetting and drying period, with the chloride profiles from ACI Life-365 method, it is shown that the Life-365 method gives an accurate result for the submerged zone but does not consider the differences of wetting and drying period. To obtain an accurate chloride profile in the tidal zone, it is confirmed that the diffusion-convection finite element analysis should be applied.

Changes in Interface Properties of TCO/a-Si:H Layer by Zn Buffer Layer in Silicon Heterojunction Solar Cells (실리콘 이종접합 태양전지의 Zn 확산방지층에 의한 TCO/a-Si:H 층간의 계면특성 변화)

  • Tark, Sung-Ju;Son, Chang-Sik;Kim, Dong-Hwan
    • Korean Journal of Materials Research
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    • v.21 no.6
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    • pp.341-346
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    • 2011
  • In this study, we inserted a Zn buffer layer into a AZO/p-type a-si:H layer interface in order to lower the contact resistance of the interface. For the Zn layer, the deposition was conducted at 5 nm, 7 nm and 10 nm using the rf-magnetron sputtering method. The results were compared to that of the AZO film to discuss the possibility of the Zn layer being used as a transparent conductive oxide thin film for application in the silicon heterojunction solar cell. We used the rf-magnetron sputtering method to fabricate Al 2 wt.% of Al-doped ZnO (AZO) film as a transparent conductive oxide (TCO). We analyzed the electro-optical properties of the ZnO as well as the interface properties of the AZO/p-type a-Si:H layer. After inserting a buffer layer into the AZO/p-type a-Si:H layers to enhance the interface properties, we measured the contact resistance of the layers using a CTLM (circular transmission line model) pattern, the depth profile of the layers using AES (auger electron spectroscopy), and the changes in the properties of the AZO thin film through heat treatment. We investigated the effects of the interface properties of the AZO/p-type a-Si:H layer on the characteristics of silicon heterojunction solar cells and the way to improve the interface properties. When depositing AZO thin film on a-Si layer, oxygen atoms are diffused from the AZO thin film towards the a-Si layer. Thus, the characteristics of the solar cells deteriorate due to the created oxide film. While a diffusion of Zn occurs toward the a-Si in the case of AZO used as TCO, the diffusion of In occurs toward a-Si in the case of ITO used as TCO.

Effects of Processing Methods on the Quality of Ginseng Leaf Tea (인삼엽차(人蔘葉茶) 제조방법(製造方法)이 품질(品質)에 미치는 영향(影響))

  • Kim, Sang-Dal;Do, Jae-Ho;Oh, Hoon-Il;Lee, Song-Jae
    • Korean Journal of Food Science and Technology
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    • v.13 no.4
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    • pp.267-272
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    • 1981
  • The qualities of ginseng leaf teas prepared by six different processing methods were evaluated to develop the leaf tea. The leaf tea prepared by fermentation at $30^{\circ}C$ showed the highest in the ratio of 30 min water extracts to the total extractable matters. This ratio was followed in decreasing order by the heat dried tea and the one fermented at $25^{\circ}C$. The yellow, orange and red color intensities of water extracts were the highest in the tea prepared by toasting method followed by teas fermented at $30^{\circ}C\:and\:25^{\circ}C$. The amount of saponins extracted with boiling water was the highest in the tea fermented at $30^{\circ}C$ among teas investigated. This tea was also most acceptable in sensory evaluation by the flavour profile method.

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A Case Study of Tsukuba Tornado in Japan on 6 May 2012

  • Choo, Seonhee;Min, Ki-Hong;Kim, Kyung-Eak;Lee, Gyuwon
    • Journal of the Korean earth science society
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    • v.39 no.5
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    • pp.403-418
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    • 2018
  • This study conducted synoptic and mesoscale analyses to understand the cause of Japan Tsukuba tornado development, which occurred at 0340 UTC 6 May 2012. Prior to the tornado occurrence, there was a circular jet stream over Japan, and the surface was moist due to overnight precipitation. The circular jet stream brought cold and dry air to the upper-level atmosphere which let strong solar radiation heat the ground with clearing of sky cover. A tornadic supercell developed in the area of potentially unstable atmosphere. Sounding data at Tateno showed a capping inversion at 900 hPa at 0000 UTC 6 May. Strong insolation in early morning hours and removal of the inversion instigated vigorous updraft with rotation due to vertical shear in the upper-level atmosphere. This caused multiple tornadoes to occur from 0220 to 0340 UTC 6 May 2012. When comparing Tateno's climatological temperature and dew-point temperature profile on the day of event, the mid-level atmosphere was moister than typical sounding in the region. This study showed that tornado development in Tsukuba was caused by a combination of (a) topography and potential vorticity anomaly, which increased vorticity over the Kanto Plain; (b) vertical shear, which produced horizontal vortex line; and c) thermal instability, which triggered supercell and tilted the vortex line in the vertical.

Effect of the Kind of Modified Bubble Sheets on the Temperature Profiles and Crack Reduction of the Concrete under Hot Weather (표면개량 버블시트 종류 변화가 서중환경 콘크리트의 온도 및 균열발생에 미치는 영향)

  • Lee, Sang-Woon;Han, Min-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.3
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    • pp.251-257
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    • 2018
  • There are various quality deteriorations of concrete such as plastic, drying shrinkage due to abrupt moisture evaporation, slump loss and cold joint under hot weather condition. To protect from above deteriorations, several kinds of modified bubble sheets have been applied to secure heat insulation performance. But, there is not enough application cases of bubble sheets at job site under hot weather condition. The objective of the paper is to investigate the temperature profile and crack occurrence of the concrete covered with five different kinds of surface curing sheets, which is placed under hot weather condition. Single layer transparent bubble sheet, white colored bubble sheet, aluminum metalizing bubble sheet and PE film are adopted for surface curing sheets. Test results indicated that application of aluminum metalizing bubble sheet had most favorable effect on the reduction of on temperature rise and on the crack reduction of concrete. But due to larger reflection of light by aluminum, it brings about visual pollution to the workers. Hence, the application of white colored bubble sheet can be the most desirable alternative to protect the concrete from hot weather in the field.

Characteristics of single/poly crystalline silicon etching by$Ar^+$ ion laser for MEMS applications (MEMS 응용을 위한 $Ar^+$ 이온 레이저에 의한 단결정/다결정 실리콘 식각 특성)

  • Lee, Hyun-Ki;Han, Seung-Oh;Park, Jung-Ho;Lee, Cheon
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.48 no.5
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    • pp.396-401
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    • 1999
  • In this study, $Ar^+$ ion laser etching process of single/poly-crystalline Si with $CCl_2F_2$ gas is investigated for MEMS applications. In general, laser direct etching process is useful in microelectronic process, fabrication of micro sensors and actuators, rapid prototyping, and complementary processing because of the advantages of 3D micromachining, local etching/deposition process, and maskless process with high resolution. In this study, a pyrolytic method, in which $CCl_2F_2$ gasetches molten Si by the focused laser, was used. In order to analyze the temperature profile of Si by the focused laser, the 3D heat conduction equation was analytically solved. In order to investigate the process parameters dependence of etching characteristics, laser power, $CCl_2F_2$ gas pressure, and scanning speed were varied and the experimental results were observed by SEM. The aspect ratio was measured in multiple scanning and the simple 3D structure was fabricated. In addition, the etching characteristics of $6\mum$ thick poly-crystalline Si on the insulator was investigated to obtain flat bottom and vertical side wall for MEMS applications.

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Studies on the properties of electrochromic films and the effect of migration barrier (Electrochromic 막의 특성과 물질이동 방지막의 효과에 대한 연구)

  • 황하룡;백지흠;허증수;이덕동;임정옥;장동식
    • Journal of the Korean Vacuum Society
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    • v.9 no.3
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    • pp.221-226
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    • 2000
  • After manufacturing the electrochromic device (structure: ITO glass/$WO_3$/electrolyte/$V_2O_5$/ITO;glass) by using of sol-gel process and evaporation, optical properties and migration effect were investigated. The result shows that electrochromic device with heat treated (at water vapor ambient, $500^{\circ}C$, 1 hour) sol-gel coated $WO_3$ and $V_2O_5$ films had the highest transmittance variance. Electrochromic devices are based on the reversible insertion of guest atoms into structure of the host solid. But after cyclic operation, we find that the tungsten in $WO_3$ film and the indium in ITO film were migrated with each other. For the purpose of blocking migration, tungsten barrier film is inserted between ITO and $WO_3$ film. The result of cyclic voltamogram and the Auger depth profile show that the peak separation of cyclic voltamogram is reduced to below 1/10 and we could effectively block the indium and tungsten migration that is caused by flow of Li ions.

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