• 한국세라믹학회지
• /
• 제41권6호
• /
• pp.456-463
• /
• 2004

음극지지형 SOFC의 성능을 향상시키기 위해 단전지 제조공정을 개선하고 그 출력특성을 평가하였다. 액상응결 공정(Liquid Condensation Process : LCP)과 일축가압성형공정을 통하여 NiO/YSZ 복합체 음극기판을 제조하고 위에 YSZ 전해질을 스크린 인쇄한 후 140$0^{\circ}C$에서 3시간동안 동시소결하여 음극/전해질 기판을 제조하였다. 또한 LSM/YSZ 양극층은 임피던스 분석을 통해 분극저항이 최소가 되는 조성 및 열처리 조건을 선택하여 스크린 인쇄법을 이용해 구성하였고 이러한 적층공정을 거쳐 최종적으로 5${\times}$5와 l0${\times}$10 $\textrm{cm}^2$ 크기의 단전지를 제조하였다. 제조된 단전지의 출력특성을 측정한 결과 5${\times}$5와 10${\times}$10 단전지는 80$0^{\circ}C$에서 약 0.45W/$\textrm{cm}^2$ 와 0.22 W/$\textrm{cm}^2$의 최대출력밀도를 각각 나타내어 선행연구에서 기존공정으로 제조된 단전지에 비해 2배 이상 향상된 좋은 성능을 나타내었다.

• 한국분말재료학회지
• /
• 제23권3호
• /
• pp.247-253
• /
• 2016

In this study, solid solution heat treatment of consolidated nickel-based superalloy powders is carried out by hot isotactic pressing. The effects of the cooling rate of salt quenching, and air cooling on the microstructures and the mechanical properties of the specimens are analyzed. The specimen that is air cooled shows the formation of serrated grain boundaries due to their obstruction by the carbide particles. Moreover, the specimen that is salt quenched shows higher strength than the one that is air cooled due to the presence of fine and close-packed tertiary gamma prime phase. The tensile elongation at high temperatures improves due to the presence of grain boundary serrations in the specimen that is air cooled. On the contrary, the specimen that is salt quenched and consists of unserrated grain boundaries shows better creep properties than the air cooled specimen with the serrated grain boundaries, due to the negative creep phenomenon.

• The Journal of Advanced Prosthodontics
• /
• 제10권5호
• /
• pp.347-353
• /
• 2018

PURPOSE. The purpose of this study was to evaluate the marginal discrepancy of heat-pressed ceramic veneers manufactured using a CAD/CAM system. MATERIALS AND METHODS. The ceramic veneers for the abutment of a maxillary left central incisor were designed using a CAD/CAM software program. Ten veneers using a microstereolithography apparatus (AM group), ten veneers using a five-axis milling machine (SM group), and ten veneers using a traditional free-hand wax technique (TW group) were prepared according to the respective manufacturing method. The ceramic veneers were also fabricated using a heat-press technique, and a silicone replica was used to measure their marginal discrepancy. The marginal discrepancies were measured using a digital microscope (${\times}160$ magnification). The data were analyzed using a nonparametric Kruskal-Wallis H test. Finally, post-hoc comparisons were conducted using Bonferroni-corrected Mann-Whitney U tests (${\alpha}=.05$). RESULTS. The $mean{\pm}SD$ of the total marginal discrepancy was $99.68{\pm}28.01{\mu}m$ for the AM group, $76.60{\pm}28.76{\mu}m$ for the SM group, and $83.08{\pm}39.74{\mu}m$ for the TW group. There were significant differences in the total marginal discrepancies of the ceramic veneers (P<.05). CONCLUSION. The SM group showed a better fit than the AM and TW groups. However, all values were within the clinical tolerance. Therefore, CAD/CAM manufacturing methods can replace the traditional free-hand wax technique.

• Nuclear Engineering and Technology
• /
• 제45권5호
• /
• pp.625-636
• /
• 2013

Pressing demands of economic competitiveness, the need for large-scale deployment, minimizing the need of human intervention, and experience from the past events and incidents at operating reactors have guided the evolution and innovations in reactor technologies. Indian innovative reactor 'AHWR' is a pressure-tube type natural circulation based boiling water reactor that is designed to meet such requirements, which essentially reflect the needs of next generation reactors. The reactor employs various passive features to prevent and mitigate accidental conditions, like a slightly negative void reactivity coefficient, passive poison injection to scram the reactor in event of failure of the wired shutdown systems, a large elevated pool of water as a heat sink inside the containment, passive decay heat removal based on natural circulation and passive valves, passive ECC injection, etc. It is designed to meet the fundamental safety requirements of safe shutdown, safe decay heat removal and confinement of activity with no impact in public domain, and hence, no need for emergency planning under all conceivable scenarios. This paper examines the role of the various passive safety systems in prevention and mitigation of severe plant conditions that may arise in event of multiple failures. For the purpose of demonstration of the effectiveness of its passive features, postulated scenarios on the lines of three major severe accidents in the history of nuclear power reactors are considered, namely; the Three Mile Island (TMI), Chernobyl and Fukushima accidents. Severe plant conditions along the lines of these scenarios are postulated to the extent conceivable in the reactor under consideration and analyzed using best estimate system thermal-hydraulics code RELAP5/Mod3.2. It is found that the various passive systems incorporated enable the reactor to tolerate the postulated accident conditions without causing severe plant conditions and core degradation.

• 한국재료학회지
• /
• 제30권7호
• /
• pp.350-358
• /
• 2020

A variety of composite powders having different aluminum and carbon contents are prepared using various organic solvents having different amounts of carbon atoms in unit volume as ball milling agents for titanium and aluminum ball milling. The effects of substrate temperature and post-heat treatment on the texture and hardness of the coating are investigated by spraying with this reduced pressure plasma spray. The aluminum part of the composite powder evaporates during spraying, so that the film aluminum content is 30.9 mass%~37.4 mass% and the carbon content is 0.64 mass%~1.69 mass%. The main constituent phase of the coating formed on the water-cooled substrate is a non-planar α₂ phase, obtained by supersaturated carbon regardless of the alloy composition. When these films are heat-treated at 1123 K, the main constituent phase becomes γ phase, and fine Ti₂AlC precipitates to increase the film hardness. However, when heat treatment is performed at a higher temperature, the hardness is lowered. The main constitutional phase of the coating formed on the preheated substrate is an equilibrium gamma phase, and fine Ti₂AlC precipitates. The hardness of this coating is much higher than the hardness of the coating in the sprayed state formed on the water-cooled substrate. When hot pressing is applied to the coating, the porosity decreases but hardness also decreases because Ti₂AlC grows. The amount of Ti₂AlC in the hot-pressed film is 4.9 vol% to 15.3 vol%, depending on the carbon content of the film.

• 마이크로전자및패키징학회지
• /
• 제31권1호
• /
• pp.7-15
• /
• 2024

유연신축성 전자 디바이스의 다기능화, 소형화 및 고출력화 추세에 따라 우수한 열 전달 특성을 갖춘 재료나 구조가 이슈로 부상하고 있다. 기존의 열계면 소재는 급격한 구부림, 비틀림, 신축 등을 겪어야 하는 유연신축성 전자 디바이스의 방열 요구성능을 충족시키지 못한다. 이러한 문제를 해결하기 위하여 높은 열전도성과 신축성을 동시에 갖는 열계면 소재 개발이 요구된다. 본 논문에서는 Liquid metal, Carbon, Ceramic 기반 신축성 열계면 소재의 연구동향을 살펴보고 열적, 기계적 특성 향상을 위한 효과적 전략을 알아보고자 한다.

• 대한치과기공학회지
• /
• 제33권4호
• /
• pp.299-306
• /
• 2011

Purpose: This study aimed to investigate the shear bond strength by manufacturing the veneering porcelain on the IPS e.max $ZirCAD^{(R)}$ zirconia core, using the layering technique and heat-pressing technique, and to evaluate the clinical stability by comparing to the conventional metal ceramic system. Methods: The Schmitz-Schulmeyer test method was used to evaluate the core-veneer shear bond strength of zirconia core ceramic(IPS e.max $ZirCAD^{(R)}$) and their manufacture recommended two veneering ceramic systems(IPS e.max $ceram^{(R)}$, IPS e. max $ZirPress^{(R)}$). A metal ceramic system(Bellabond $plus^{(R)}$, VITA $VM13^{(R)}$) was used as a control group for the two all ceramic system test groups. The maximum loading and shear bond strength was measured. The average shear strength(MPa) was analyzed with the one-way ANOVA and the Tukey's test(${\alpha}$=.05). The fracture specimens were examined using Microscope to determine the failure pattern. Results: The mean shear bond strengths(SD) in MPa were MBSB control 43.62(2.13); ZBSB 18.65(1.76); ZPSB 18.89(1.54). The shear strengths of the zirconia cores were not significantly different(P>.05). Microscope examination showed that zirconia specimens presented mixed failure, and base metal alloy specimens showed adhesive failure. Conclusion: There was no siginificant different between the layering technique and the heat pressing technique in the veneering methods on the zirconia cores. None of the zirconia core and veneering ceramics could attain the high bond strength values of the metal ceramic combination.

• 한국재료학회지
• /
• 제10권6호
• /
• pp.403-408
• /
• 2000

본 연구에서는 고온용 고강도 Al 합금을 제조하기 위해 Al-Cr-Zr 복합금속분말을 attritor에서 300rpm의 회전속도로 20시간 동안 기계적 합금화방법으로 제조한 후 진공 고온 압축성형하였다. Al-Cr-Zr 합금의 미세구조 및 조직관찰은 XRD, TEM 등을 사용하여 분석하였고, 열적 안정성은 열적 노출시간에 따른 미소경도측정을 통하여 조사하였다. 진공 열간 압축성형 되었을 때 MA Al-Cr-Zr 합금의 이론 밀도의 97%에 이르는 조밀화르 f보였으며, $300^{\circ}C$에서 100시간 열처리 한 경우에는 경도변화가 거의 없었고, $500^{\circ}C$에서 100시간 열처리한 경우에도 감소가 6% 이내로 우수한 열적 안정성을 나타내었다. 이와 같은 MA Al-Cr-Zr 합금의 우수한 열적 안정성은 기계적 합금화에 의해 Al 기지 내에 미세하고 균일하게 분산된 Cr과 Zr이 고온 성형과 열처리 과정에 의해 $Al_3Zr,\;Al_{13}Cr_2$의 금속간 화합물들의 형성되었으며, 열처리 후의 이 합금의 최종 결정립 크기는 150mm 크기 이하이었다.

• Journal of the Korean Wood Science and Technology
• /
• 제40권1호
• /
• pp.19-25
• /
• 2012

본 연구에서는 대나무숯의 인테리어용 건축자재로의 이용을 위하여 대나무숯 성형보드를 개발코자 하였다. 대나무숯 성형보드의 난연성능 확보를 위해 대나무숯과 발포질석 및 무기계 바인더를 혼합, 성형하여 제조하였다. 초기 열류량 50 kW/$m^2$의 조건에서 콘칼로리미터에 의한 대나무숯 성형보드의 연소시험이 수행되었다. 중량 감소율, 총열방출량, 최대열방출률의 연소거동을 관찰하기 위하여 3종의 건축재료(합판, 일본산 죽탄보드, 석고보드)를 사용하였으며, 표면시험 및 가스유해성을 조사하였다. 대나무숯 성형보드의 중량감소율은 연소 10분후 12.0%로 불연성 석고보드의 중량감소율(15.6%)보다 작았다. 연소 개시 5분 시점에서 대나무숯 성형보드의 총열방출률은 3 MJ/$m^2$, (KS 기준 8 MJ/$m^2$ 이하)이며, 최대열방출률은 20 kW/$m^2$ (KS 기준 200 kW/$m^2$ 이하)를 나타내어 난연3급의 건축재료에 해당되었다. 연소에 따른 외관상 변형과 방출가스에 의한 마우스 유해성은 나타나지 않았다.

• Nuclear Engineering and Technology
• /
• 제42권6호
• /
• pp.662-669
• /
• 2010

To develop the manufacturing methods for the blanket first wall (FW) of the International Thermonuclear Experimental Reactor (ITER) and to verify the integrity of the joint, Be/Cu mockups were fabricated and tested at the KoHLT-1 (Korea Heat Load Test facility), a graphite heater facility located at the Korea Atomic Energy Research Institute (KAERI). Since Be and Cu joining is the focus of the present study, the fabricated mockups had a CuCrZr heat sink joined with three Be tiles as an armor material, unlike the original ITER blanket FW, which has a stainless steel structure and coolant tubes. Hot isostatic pressing (HIP) was carried out at $580^{\circ}C$ and 100 MPa for 2 hours as the method for Be/Cu joining. Three interlayers, namely, $1{\mu}mCr/10{\mu}mCu$, $1{\mu}mTi/0.5{\mu}mCr/10{\mu}mCu$, and $5{\mu}mTi/10{\mu}mCu$ were applied as a coating to the Be tiles by a physical vapor deposition (PVD) method. A shear test was performed with the specimens, which were fabricated by the same methods as those used to fabricate the mockups. The average values were 125 MPa to 180 MPa, and the samples with the $1{\mu}mCr/10{\mu}mCu$ interlayer showed the lowest value. No defect or delamination was found in the joints of the mockups by the developed ultrasonic test using a flat-type probe with a 10 MHz frequency and a 0.25 inch diameter. High heat flux (HHF) tests were performed at $1.0\;MW/m^2$ heat flux for each mockup using the given conditions, and the results were analyzed by ANSYS-CFX code. For the test criteria, an expected fatigue lifetime about 1,000 cycles was obtained by analysis with ANSYS-mechanical code. Mockups using the interlayers of $1{\mu}mTi/0.5{\mu}mCr/10{\mu}mCu$ and $5{\mu}mTi/10{\mu}mCu$ survived up to 1,100 cycles over the required number of cycles. However, one of the Be tiles in the other two mockups using the $1{\mu}mCr/10{\mu}mCu$ interlayer was detached during the screening test, and others were detached by discharge after 862 cycles. The integrity of the joints using the proposed interlayers was proven by the HHF test, but the other interlayer requires more study before it can be used for the joining of Be to Cu. Moreover, it was confirmed that the measured temperatures agreed well with the analysis temperatures, which were used to estimate the lifetime and that the developed facility showed its capability of the long time operation.