• Title/Summary/Keyword: heat of fusion

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Variation of Residual Welding Stresses in Incoloy 908 Conduit during the Jacketing of Superconducting Cables

  • Lee, Ho-Jin;Kim, Ki-Baik;Nam, Hyun-Il
    • Progress in Superconductivity and Cryogenics
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    • v.5 no.1
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    • pp.71-75
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    • 2003
  • The conduit fer superconducting cable is welded and plastically deformed during the jacketing process to make the CICC (Cable-in-Conduit-Conductors) fer a fusion magnet. The jacketing process of KSTAR (Korea Superconducting Tokamak Advanced Research) conductors is composed of several sequential steps such as rounding, welding, sizing, and square-rolling. Since the welded zone in Incoloy 908 conduit is brittle and easy to have flaws, there may be a possibility of stress corrosion cracking during the heat treatment of coil when both the induced tensile residual stress and the concentration of oxygen in the furnace are sufficiently high. The steps of the jacketing process were simulated using the finite element method of the commercial ABAQUS code, and the stress distribution in the conduit in each step was calculated, respectively. Furthermore, the variations of residual welding stresses through the steps of the jacketing process were calculated and analyzed to anticipate the possibility of the stress corrosion cracking in the conduit. The concentrated high tensile residual welding stresses along the welding bead decrease by the plastic deformation of the following sizing step. The distribution in residual stresses in the conductor for magnet coil is mainly governed by the last step of square-rolling.

A Study on the Thermal and Chemical Characteristics of Wasted Coal for the Development of Low Cost Fuel

  • Lee, G.H.;Shim, J.D.
    • Agricultural and Biosystems Engineering
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    • v.3 no.2
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    • pp.79-84
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    • 2002
  • The seawater involving diverse chemical elements was mixed with wasted coals to improve the quality. The thermal and chemical characteristics of these seawater-mixed coals were investigated and compared with those of original coals. The contents of MgO, $Na_2O$, and $K_2O$ were increased by mixing seawater in wasted coals. The content of $Na_2O$ in these coal samples was greatly increased due to the sodium, which was the main component of seawater. Thus, it was expected that fusion temperatures of these coal samples were decreased. Coal samples mixed with seawater showed that the rapid weight loss was started at the lower temperature than those of original coal samples. In these coal samples, the temperatures of maximum heat emission were lowered by average $61^{\circ}C.$. Thus, it is suggested that some chemical constituents of the seawater act an important role on lowering the ignition temperature of wasted coal. By mixing seawater into wasted coals, the calorific values were increased. Especially, calorific values were greatly increased in the coal samples of lower quality as Baksan A and B with the improvement of 15~20%.

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A Study on the Thermal Properties of CNT reinforced Semiconductive Shield Materials Used in Power Cables

  • Yang, Hoon;Bang, Jeong-Hwan;Chang, Hong-Soon;Nah, Chang-Woon;Park, Dae-Hee
    • Journal of Electrical Engineering and Technology
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    • v.3 no.1
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    • pp.115-120
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    • 2008
  • Use of the carbon nanotube is superior to general powder state materials of mechanical and electrical properties. Because its ratio of diameter and length (aspect ratio) is very large, it has been known as a type of ideal nano-reinforcement material. Based on this advantage, the existing carbon black of semiconductive shield materials used in power cables can acquire excellent properties by using a small amount of carbon nanotubes. Thus, we investigated the thermal properties of the carbon nanotube, such as thermal conductivity, specific heat, and DSC (Differential Scanning Calorimetry). We found that a high thermal resistance level is demonstrated by using a small amount of carbon nanotubes. As a result, this tendency confirms high cross-linking density in a new network in which the carbon nanotube between carbon black constitute molecules shows a bond by similar constructive properties.

Experimental Study on the Performance of an Electric Component Liquid Cooling System with Variation of the Waterblock Internal Shape (워터블록 내부형상에 따른 수냉식 전자부품 냉각장치 성능변화에 관한 실험적 연구)

  • Hahm, Hyung Chang;Park, Chang Yong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.25 no.6
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    • pp.331-337
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    • 2013
  • An experimental study on the performance of a liquid electric component cooling system was performed. The thermal resistance and pressure drop at a heat sink were measured, for aluminum waterblocks with four different internal shapes, with either smooth surface, porous media filling, or with fins of 5 mm height, or of 7 mm height. The fins had 0.5 mm thickness, and the gap between the fins was 0.5 mm. The waterblock internal dimension was $36.5{\times}36.5{\times}7mm$. Compared with the waterblock with smooth surface, the thermal resistance reduction was 11%, 46%, and 42% for waterblocks with porous media filling, 5 mm, and 7 mm fins, respectively. A new dimensionless parameter was suggested to evaluate the waterblock performance, with the simultaneous consideration of thermal resistance and pressure drop. The performance of the waterblock with fins of 5 mm height was best by parameter.

A Study on Elevated Temperature Fracture Behavior of Cracks in 1Cr-0.5Mo Steel Weld (1Cr-0.5Mo강 용접부 균열의 고온파괴거동 연구)

  • 신규인;윤기봉;최현창;박재학;이해무
    • Journal of the Korean Society of Safety
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    • v.12 no.2
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    • pp.45-56
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    • 1997
  • Fracture behavior of ex-serviced 1Cr-0.5Mo steel was measured at room($24^{\circ}C$) and elevated($538^{\circ}C$) temperature and compared with that measured with virgin 1Cr-0.5Mo steel. Compact C(T) specimens were machined from the base and welded test materials. In case of the C(T) specimens of the weld, fatigue precrack was introduced along the fusion line so that following crack growth should occurs along the region of heat affected zone. It was observed that the J-R curve of the serviced material was significantly lower than that of the virgin material at room temperature. Brittle fracture was observed in the serviced material. On the other hand, at elevated temperature no noticeable difference was found between the J-R curves of the virgin and the serviced material. The measured J-R curves were also compared with those of the 1.25Cr-0.5Mo steel obtained from the other literatures. Optical microscopy and SEM examination of the serviced material reveal the carbide in/along the grain boundary which shows material degradation due to long-term usage. An example of application of the measured J-R curves is shown.

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Electric Resistance Heated Friction Stir Spot Welding of Overlapped Al5052 Alloy Sheets (중첩된 알루미늄 5052 합금판재의 전기저항가열 마찰교반점용접에 관한 연구)

  • Kim, T.H.;Jang, M.S.;Jin, I.T.
    • Transactions of Materials Processing
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    • v.24 no.4
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    • pp.256-263
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    • 2015
  • Electric resistance spot welding has been used to join overlapped steel sheets in automotive bodies. Recently to reduce weight in automotive vehicles, non-ferrous metals are being used or considered in car bodies for hoods, trunk lids, doors parts, etc. Various welding processes such as laser welding, self-piercing rivet, friction stir welding are being used. In the current study, a new electric resistance heated friction stir spot welding is suggested for the spot welding of non-ferrous metals. The welding method can be characterized by three uses of heat -- electric resistance heating, friction stir heating and conduction heating of steel electrodes -- for the fusion joining at the interfacial zone between the two sheets. The welding process has variables such as welding current, diameter of the steel electrodes, revolutions per minute (rpm) of the friction stir pin, and the insert depth of the stir pin. In order to obtain the optimal welding variables, which provide the best welding strength, many experiments were conducted. From the experiments, it was found that the welding strength could be reached to the required production value by using an electrode diameter of 10mm, a current of 7.6kA, a stirring speed of 400rpm, and an insert depth of 0.8mm for the electric resistance heated friction stir spot welding of 5052 aluminum 1.5mm sheets.

Improving Endoglucanase Activity by Adding the Carbohydrate-Binding Module from Corticium rolfsii

  • Tang, Zizhong;Chen, Hui;Chen, Lijiao;Liu, San;Han, Xueyi;Wu, Qi
    • Journal of Microbiology and Biotechnology
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    • v.24 no.4
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    • pp.440-446
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    • 2014
  • The carbohydrate-binding module (CBM) is an important domain of most cellulases that plays a key role in the hydrolysis of cellulose. The neutral endoglucanase (EG1) gene was reconstructed. A redesigned endoglucanase, named EG2, was constructed with a CBM containing a linker from Corticium rolfsii (GenBank Accession No. D49448). The redesigned EG genes were expressed in Escherichia coli, and their characteristics are discussed. Results showed that the degradation of cellulose by EG2 was about double that by EG1. The specific activities of EG1 and EG2 were tested under optimal conditions, and EG2 had higher activity ($169.1{\pm}2.74$ U/mg) toward CMC-Na than did EG1 ($84.0{\pm}1.98$) in the process of cellulose degradation. The optimal pH and temperature, pH stability, and heat stability of EG1 and EG2 were similar. Results indicated that the CBM plays an essential role in the hydrolysis of cellulose. We can improve EG's catalytic power by adding the CBM from Corticium rolfsii.

A Study on the Estimation of Temperature, Humidity and Cooling Load (온도, 습도 및 냉방부하 예측에 관한 연구)

  • Yoo, Seong-Yeon;Han, Seung-Ho;Lee, Je-Myo;Han, Kyou-Hyun;Noh, Kwan-Jong
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.80-85
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    • 2006
  • The peak demand of electricity in summer season mainly comes from the day time cooling loads. Ice thermal Storage System (ITSS) uses off-peak electricity at night time to make ice for the day time cooling. In order to maximize the use of cold storage in ITSS, the estimation of day time cooling load for the building is necessary. In this study, we present a method of cooling load estimation using 5 years of normalized outdoor temperature, relative humidity, and the building construction data. We applied the hourly-based estimation to a general hospital building with relatively less sudden heat exchange and the results are compared with the measured cooling load of the building. The results show that the cooling loads estimation depends on the indoor cooling design temperature of the building.

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Properties of hydroxyapatite sintered body added with plasticizer (Hydroxyapatite 소결체의 가소제 첨가에 따른 특성)

  • Ryu, Su Chark;Kim, Jae Kyu;Kim, Seung Hyeon
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.4
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    • pp.167-172
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    • 2019
  • The strength (MPa), hardness (Hv), shrinkage (%) and biological properties of the HAp were measured by using an organic plasticizer which facilitates the molding and heat treatment. Mechanical properties such as compressive strength, bending strength and hardness were increased with increasing amount of plasticizer, but mechanical properties were decreased when plasticizer was added more than 7 %. This is because addition of the plasticizer above the allowable value causes cracking during molding, and such cracks promote the generation of microcracks and pores at the time of sintering, resulting in a decrease in mechanical properties. As a result of the antimicrobial activity test, no bacteria were detected regardless of the addition amount of plasticizer.

Parametric Study of Selective Laser Melting Using Ti-6Al-4V Powder Bed for Concurrent Control of Volumetric Density and Surface Roughness (LPBF 공정으로 제조된 Ti-6Al-4V 합금의 밀도와 표면 거칠기 제어를 위한 매개변수 연구)

  • Woo, Jeongmin;Kim, Ji-Yoon;Sohn, Yongho;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.28 no.5
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    • pp.410-416
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    • 2021
  • Ti-6Al-4V alloy has a wide range of applications, ranging from turbine blades that require smooth surfaces for aerodynamic purposes to biomedical implants, where a certain surface roughness promotes biomedical compatibility. Therefore, it would be advantageous if the high volumetric density is maintained while controlling the surface roughness during the LPBF of Ti-6Al-4V. In this study, the volumetric energy density is varied by independently changing the laser power and scan speed to document the changes in the relative sample density and surface roughness. The results where the energy density is similar but the process parameters are different are compared. For comparable energy density but higher laser power and scan speed, the relative density remained similar at approximately 99%. However, the surface roughness varies, and the maximum increase rate is approximately 172%. To investigate the cause of the increased surface roughness, a nonlinear finite element heat transfer analysis is performed to compare the maximum temperature, cooling rate, and lifetime of the melt pool with different process parameters.