• Title/Summary/Keyword: heat deformation

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Effect of Training( SIM↔γ) on Shape Memory Effect of Fe-30%Mn-6%Si Alloy (Fe-30%Mn-6% Si 합금의 형상기억효과에 미치는 Training(SIM↔γ)의 영향)

  • Han, Sang Ho;Jun, Joong Hwan;Choi, Chong Sool
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.2
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    • pp.118-128
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    • 1994
  • Five alloys were selected randomly in the composition range showing the best shape memory effect in Fe-Mn-Si system reported by Murakami. The shape memory effects of those alloys were mainly investigated through the training treatment which consisted of the repetition of 2% tensile deformation at room temperature and subsequent annealing at $600^{\circ}C$ above $A_r$ temperature. At the same deformation degress in rolling $600^{\circ}C$-annealing for 1 hr. showed the best shape memory effect, and 10%-deformation degrees represented maxima of the shpae memory effects at all annealing temperatures, $500^{\circ}C$, $600^{\circ}C$ and $700^{\circ}C$. The shape memory effects of the alloys were increased by increasing training cycle up to 5 cycles. This was because a large number of dislocations introduced by training process gave rise to increase in the austenite yield stress, and acted as nucleation sites for stress induced ${\varepsilon}$ martensite. The thermal cycling treatment, repetition of cooling in nitrogen at $-196{\circ}C$ and heating to $300^{\circ}C$ for 5 min., did not improve the shape memory effect.

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Effect of Thermo-mechanical Treatment on the Tensile Properties of Fe-20Mn-12Cr-3Ni-3Si Damping Alloy (Fe-20Mn-12Cr-3Ni-3Si 합금의 인장성질에 미치는 가공열처리의 영향)

  • Han, H.S.;Kang, C.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.32 no.2
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    • pp.61-67
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    • 2019
  • This study was carried out to investigate the effect of thermo-mechanical treatment on the tensile properties of Fe-20Mn-12Cr-3Ni-3Si alloy with deformation induced martensite transformation. ${\alpha}^{\prime}$ and ${\varepsilon}$-martensite, dislocation, stacking fault were formed, and grain size was refined by thermo-mechanical treatment. With the increasing cycle number of thermo-mechanical treatment, volume fraction of ${\varepsilon}$ and ${\alpha}^{\prime}$-martensite, dislocation, stacking fault were increased, and grain size decreased. In 5-cycle number thermo-mechanical treated specimens, more than 10% of the volume fraction of ${\varepsilon}$-martensite and less than 3% of the volume fraction of ${\alpha}^{\prime}$-martensite were attained. Tensile strength was increased and elongation was decreased with the increasing cycle number of thermo-mechanical treatment. Tensile properties of thermo-mechanical treated alloy with deformation induced martensite transformation was affected to formation of martensite by thermo-mechanical treatment, but was large affected to increasing of dislocation and grain refining.

An investigation into the thermo-elasto-hydrodynamic effect of notched mechanical seals

  • Meng, Xiangkai;Qiu, Yujie;Ma, Yi;Peng, Xudong
    • Nuclear Engineering and Technology
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    • v.54 no.6
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    • pp.2173-2187
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    • 2022
  • A 3D thermo-elasto-hydrodynamic model is developed to analyze the sealing performance of a notched mechanical seal applied in the reactor coolant pump. In the model, the generalized Reynolds equation, the energy equation coupled with notch heat balance equation, the heat conduction equations, and the deformation equations of the sealing rings are iteratively solved by the finite element method. The film pressure and temperature distribution are obtained, and the deformation of the sealing rings is revealed to study the mechanism of the notched mechanical seals. A parameterized study is conducted to analyze the sealing performance under different operating conditions. As a comparison, the sealing performance of non-notched seals is also studied. The results show that the hydrostatic effect is dominant in the load-carrying capacity of the fluid film due to the radial mechanical and thermal deformations. The notch can cool the fluid film and influence the thermal deformation of seal rings. The sealing performance is sensitive to the pressure difference, ambient temperature, and rotational speed. It is suggested to set the notches on the softer sealing rings to acquire the greater hydrodynamic effect. Compared with the non-notched, the notched end face holds a better lubrication performance, especially under lower rotational speed.

A Study on SCr420HB Helical Gear Deformative Simulation by Heat Treatment Quenching Method (열처리 냉각방식 변화에 따른 SCr420HB 헬리컬 기어 시뮬레이션 적용에 관한 연구)

  • Byun, J.H.;Byun, S.D.;Yi, C.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.28 no.1
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    • pp.24-31
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    • 2015
  • In this study, a simulation was used to derive an optimal process of heat treatment with carburizing, and compared the derived result with SCr420HB helical gear in heat treatment with carburized quenching process about a change of the quenching method. The optimal carburizing process time is derived by the simulation with the theoretical time. The process has been performed by oil quenching and salt quenching method. Through the comparison of the results from the simulation(Hardness, effective case depth hardened by carburizing treatment and deformation) and the actual process, analyzed the error value of each quenching. And it verified the applicability of the simulation.

Characterizing Small-scale Mechanical Behaviors of Heat-treated Materials with Nanoindentation Technique (나노압입시험법을 이용한 열처리 소재의 미소 변형 거동 평가)

  • Choi, In-Chul
    • Journal of the Korean Society for Heat Treatment
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    • v.33 no.2
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    • pp.72-79
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    • 2020
  • To improve the mechanical properties of most structural materials for industrial applications, the control of microstructure is essential by heat treatment process or plastic deformation process. Since the mechanical behavior of structural materials is significantly influenced by their microstructure, it is inevitably preceded to understand the relationship between microstructure and strengthening mechanisms of materials which can be easily changed by heat treatment. In this regard, the nanoindentation test is useful technique for analyzing the influence of the localized microstructural change on small-scale mechanical behavior of various structural materials. Here, the interesting studies performed on various heat-treated materials are reviewed with focus on micromechanical properties obtained by nanoindentation, which are reported in the available literature.

Adhesion between Cu-18wt% Cr Alloy Film and Polyimide : Effect of Heat Treatment (Cu-18wt% Cr 합금박막과 폴리이미드사이의 접착력 : 열처리 영향)

  • 임준홍;김영호;한승희
    • Journal of Surface Science and Engineering
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    • v.26 no.6
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    • pp.327-333
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    • 1993
  • The effect of heat treatment on the adhesion between Cu-18wt% Cr film and polyimide has been studied by using T-peel test, AES, and XRD. Cu-18wt% Cr alloy and pure Cu films were sputter deposited onto pol-yimide. Cu was electroplated before and after heat treatment at $400^{\circ}C$ for 0.5 hr and 2 hrs respectively. The adhesion of metal film onto polyimide was considerably good before heat treatment, but heat treatment re-duced the peel adhesion strength in all specimens. The reduction in adhesion in adhesion strength values in the specimens which were plated after heat treatment was mainly due to Cr-O rich pahse formed in the metal/polyimide in-terface. In the specimens which were heat treated after plating, the enhanced ductility in the metal films con-tributes the peel adhesion strength by increasing the amount of deformation in metal strips.

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The Effects of Heat Treatment on Cyclic Deformation of Ni-Ti Shape Memory Alloy (Ti-Ni 형상기억합금의 반복 변형 거동에 미치는 열처리의 영향)

  • 박영철;조용배;오세욱
    • Journal of Ocean Engineering and Technology
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    • v.8 no.1
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    • pp.154-164
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    • 1994
  • In this paper, fatigue testing was carried out under the change of aging time(0.5,1.5.10hrs) by electric heating method which is one of the useful method in the application of Robot's actuator. Fatigue degradation behaviors such as cyclic deformation property, amount of deformation, decrease in recovery and variation of transformation temperature for each specimen were examined closely, and the effect of aging time condition was studied on their fatigue degradation behaviors.

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Measurement of Thermal Diffusivity Using Deformation Gradient and Phase in the Photothermal Displacement Technique

  • Pilsoo Jeon;Lee, Kwangjai;Jaisuk Yoo;Park, Youngmoo;Lee, Jonghwa
    • Journal of Mechanical Science and Technology
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    • v.17 no.12
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    • pp.2078-2086
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    • 2003
  • As technology advances with development of new materials, it is important to measure the thermal diffusivity of material and to predict the heat transfer in the solid subject to thermal processes. The measurement of thermal properties can be done in a non-contact way using photothermal displacement spectroscopy. In this work, the thermal diffusivity was measured by analyzing the magnitude and phase of deformation gradient. We proposed a new data analysis method based on the real part of deformation gradient as the pump-probe offset value. As the result, compared with the literature value, the measured thermal diffusivities of materials showed about 3 % error.

Real-time Estimation and Compensation of Thermal Error for the Machine Origin of Machine Tools (공작기계 원점 열변형오차의 실시간 규명 및 보상제어)

  • 안중용
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.148-153
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    • 1998
  • In order to control thermal deformation of machine origin of machine tools due to internal and external heat sources, the real-time compensation system has been developed. First, GMDH models were constructed to estimate thermal deformation of machine origin for a vertical machining center through the measurement of deformation data and temperature data of specific points on the machine tool. Thermocouples and gap sensors are used respectively for measurement. These models are nonlinear equations with high-order polynomials and implemented in a multilayered perceptron type network structure. Secondly, work origin shift method were developed by implementing digital I/O interface board between CNC controller and IBM-PC. The work origin shift method is to shift the work origin by the compensation amounts which is calculated by pre-established GMDH model. From the experimental result, thermal deformation of machine origin was reduced to below $\pm$5${\mu}{\textrm}{m}$.

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Tool life Evaluation of Hot Forging about Plastic Deformation and Wear (소성변형 및 마멸을 고려한 열간 단조 금형의 수명 평가)

  • 이현철;김동환;김병민
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.163-168
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    • 2002
  • Hot forging is widely used in the manufacturing of industry machine component. The mechanical, thermal load and thermal softening which are happened by the high temperature in hot forging process. Tool life decreases considerably due to the softening of the surface layer of a tool caused by a high thermal load and long contact time between the tool and billet. Also, tool life is to a large extent limited by wear, heat crack and plastic deformation in hot forging process. These are one of the main factors affecting die accuracy and tool life. That is because hot forging process has many factors influencing tool life, and there was not accurate in-process data. In this research, life prediction of hot forging tool by wear and plastic deformation analysis considering tempering parameter has been carried out for automobile component. The new developed technique in this study for predicting tool life can give more feasible means to improve the tool life in hot forging process.

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