• Title/Summary/Keyword: heat deformation

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Formability of ECAPed Al Alloy Sheet (ECAP한 Al 판재의 판재성형성)

  • Akramov, Saidmurod;Kim, I.;Lee, M.G.;Park, B.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.285-287
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    • 2006
  • Ultra-fine grained and high hardened Al sheet was obtained by Equal channel angular pressing (ECAP). During this process the microstructure, the hardness and the texture of AA 1050 Al alloy sheet are changed by a severe shear deformation. The plastic strain ratio after the ECAP and subsequent heat-treatment condition has been investigated in this study. It was found that the average r-value of the ECAPed and subsequent heat-treated specimen was 1.7 times higher than those of the initial Al sheet. This could be attributed to the various texture formations through the ECAP and subsequent heat-treatment of AA 1050 Aluminum alloy sheet.

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Electromechanical Relation of metallic heat wires and Strain Estimation of Structural Tendons (금속계열선의 전기기계적 상관작용과 긴장재의 변형률 예측)

  • Zi, Goang-Seup;Jun, Ki-Woo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05a
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    • pp.570-573
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    • 2006
  • It is proposed that the electromechanical relation of the conductive materials with high electrical resistance may be used to estimate the current stress of prestressing tendons. To choose the best conductive material to this end, we studied the electromechanical relations of carbon fibers and metalic heat wires experimentally. It is found that the relation of carbon fibers can be modelled by a parabolic(or hyperbolic) function in the early stage of deformation. Metallic heat wires show a consistent linear relation during loading and unloading in the elastic deformation and are suitable for this purpose. We propose a new kind of prestressing tendons whose stress can be monitored.

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Formability of ECAPed Al Alloy Sheet (ECAP 한 알루미늄 판재의 성형성 연구)

  • Akramov, Saidmurod;Kim, In-Soo;Lee, Min-Gu;Park, Byung-Hyun
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.06a
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    • pp.88-91
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    • 2006
  • Ultra-fine grained and high hardened Al sheet was obtained by Equal Channel Angular Pressing (ECAP). During this process the microstructure, the hardness and the texture of AA 1050 Al alloy sheet are changed by a severe shear deformation. The plastic strain ratio after the ECAP and subsequent heat-treatment condition was investigated in this study. It was found that the average r-value of the equal channel angular pressed and subsequent heat-treated specimen was 1.7 times higher than that of the initial Al sheet. This could be attributed to the various texture formations through the ECAP and subsequent heat-treatment of AA 1050 Aluminum alloy sheets.

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Analysis of Temperature of Molten Aluminium Holding Furnace and Stress of Substructure Frame (알루미늄 용탕 보온로의 열해석 및 하부 구조물의 강도해석)

  • Park, Sang-Soo;Kang, Chung-Gil;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.10 s.175
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    • pp.129-136
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    • 2005
  • The demand on thermos furnace of Al molten metal has recently been getting higher and higher according to the increase in use of Al and Al alloys. This study considers the estimation of the thermal and mechanical stability in the thermos furnace for Al casting. It is executed through the analysis of heat transfer on the refractory material and heat stress on each steel shell. Also, the estimation of structural stability was appraised through the strength analysis of the lower structure. In result, the temperature of steel shell rose to 320.15K and its elastic deformation was about 1.5mm. The elastic deformation of the lower structure was about 0.66mm. As a result of it, the data obtain from the analysis in this study are regarded as stable value on considering that the size of the furnace is 2500mm.

A Study on Deformation Behaviors of Al 6061, 7075 Tube at Different Heat Treatments for Warm Hydroforming (온간액압성형공정 적용을 위한 알루미늄 6061, 7075 튜브의 열처리조건에 따른 변형특성연구)

  • Yi, Hyae-Kyung;Moon, Young Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.20 no.1
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    • pp.1-10
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    • 2007
  • The deformation behaviors of full annealed and T6 treated 6061, 7075 aluminum tubes are investigated at various temperature performing uniaxial tensile test. Full annealed Al 6061 and Al7075 tubes, and T6 treated Al7075 tube don't show sharp local necking with an elongation of 50% at $300^{\circ}C$. So it is expected that influenced by elevated tempterature. At $300^{\circ}C$ and strain rate of 0.001/s, many micro-cracks are observed in T6 treated Al 6061 tube, which is believed to be responsible for the decrease of total elongation.

Effect of Heat Treatment Process on the Shadow Mask Tension (세도우 마스크 장력에 열공정이 미치는 영향)

  • 현도익;문영훈;조종래
    • Transactions of Materials Processing
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    • v.12 no.5
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    • pp.487-492
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    • 2003
  • Tension variations with heat treatment in shadow mask for flat braun tubes are investigated in this study. In CRT, landing shift of the electron beam due to thermal deformation of the tension mask made the color purity of screen worse. In order to get the final results of thermal deformation, the tensile force within the mask and the welding processes between the rail and the extended mask have to be analysed sequentially. In this study, the effect of heat treatment is studied in terms of tension variations of shadow mask during its manufacturing process.

Die Life Estimation of Hot Forging for Surface Treatment and Lubricants (표면처리 및 윤활제에 따른 열간 단조 금형의 수명 평가)

  • 이현철;김병민;김광호
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.7
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    • pp.26-35
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    • 2003
  • This study explains the effects of lubricant and surface treatment on hot forging die life. The mechanical and thermal load, and thermal softening which is happened by the high temperature of die, in hot and warm forging, cause die wear, heat checking and plastic deformation, etc. This study is fur the effects of solid lubricants and surface treatment condition for hot forging die. Because cooling effect and low friction are essential to the long life of dies, optimal surface treatment and lubricant are very important to improve die life for hot forging process. The main factors, which affect die hardness and heat transfer, are surface treatments and lubricants, which are related to thermal diffusion coefficient and heat transfer coefficient, etc. For verifying these effects, experiments are performed for hot ring compression test and heat transfer coefficient in various conditions as like different initial billet temperatures and different loads. The effects of lubricant and surface treatment for hot forging die life are explained by their thermal characteristics. The new developed technique in this study for predicting tool life can give more feasible means to improve the tool life in hot forging process.

Analysis of the Carburizing Heat Treatment Process for SNCM Alloy Steel Using the Finite Element Method (유한요소법을 이용한 SNCM 합금강의 침탄열처리 공정 해석)

  • Choi S.C.;Lee D.J.;Kim H.Y.;Kim H.J.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1284-1292
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    • 2006
  • Heat treatment is a controlled heating and cooling process to improve the physical and/or mechanical properties of metal products without changing their shapes. Today finite element method is widely used to simulate lots of manufacturing processes including heat treatment and surface hardening processes, which aims to reduce the number of time- and cost-consuming experimental tryouts. In this study we tried, using this method, to simulate the full carburizing process that consists of carburizing, diffusing and quenching, and to predict the distribution of carbon contents, phase fraction and hardness, thermal deformation and other mechanical characteristics as the results. In the finite element analysis deformation, heat transfer, phase transformation and diffusion effects are taken into consideration. The carburizing process of a lock gear, a part of the car seat recliner, that is manufactured by the fine blanking process is adopted as the analysis model. The numerical results are discussed and partly compared with experimental data. And a combination of process parameters that is expected to give the highest surface hardness is proposed on the basis of this discussion.

Effect of Heat Treatment on the Martensitic Transformation and Tensile Deformation Behavior in Ti-Ni-B shape Memory Alloy (Ti-Ni-B 형상기억합금의 마르텐사이트변태 및 인장변형거동에 미치는 열처리의 영향)

  • Lee, O.Y.;Park, Y.K.;Ahn, H.K.
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.1
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    • pp.75-83
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    • 1995
  • The purpose of this study is to investigate the effect of heat treatments on the martensite transformation and tensile deformation behavior in Ti-Ni-B alloys with various boron concentration. Three types of heat treatment are given to the specimens; i) solution treatment ii) aging iii) thermo-mechanical treatment. In solution treated specimens. R-phase transition which is related to abnormal increase of electrical resistance prior to martensitic transformation has been formed at a boron content of 0.2at % and the $M_s$ temperature has been decreased with the increasing of boron content. However. It has not been affected by aging, while that of thermo-mechanically treated specimens has been remarkably increased in the vicinity of recrystallization temperature. The thermo-mechanically treated specimen has showed a good thermal fatigue characteristics, shape memory effect and superelasticity in comparison with the solution treated specimen.

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고속 주축의 열변형이 소음특성에 미치는 영향

  • 이찬흥;김태형;이후상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.307-311
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    • 1997
  • This paper describes influence of thermal deformation on nosic characteristics in high speed spindle systems. Heat generation in front, rear spindle bearings and built in motor lead to diverse thermal deformation of headstock with time. This deformation changes assemble tolerance in bearing housing, especially to elliptic form. The elliptic assemble tolerance generate high nosie level with dominant amplitude in double rotational frequency.