• Title/Summary/Keyword: heat treatment

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A Study on Heat Treatment for Improving Cold Forgeability of a Bearing Steel, SUJ2 (베어링강 SUJ2의 냉간 단조성 향상을 위한 열처리에 관한 연구)

  • Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.1
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    • pp.24-30
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    • 2009
  • In this paper, the effect of heat treatment on forgeability is investigated and an improved heat treatment cycle is proposed for the bearing steel, SUJ2. An application example of a bearing inner race cold forging, which has small cracks in the bottom after backward extrusion and piercing, is found from a cold forging industry. The process is evaluated by finite element analysis and several heat treatment cycles are examined in order to propose an improved heat treatment cycle. The effect of heat treatment on material hardness and tool life, dimensional accuracy and forming load is revealed through experiment.

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Effects of the Non-equilibrium Heat-treatment on Modification of Microstructures of Al-Si-Cu Cast Alloy (비평형 열처리에 의한 주조용 Al-Si-Cu합금 조직의 개량 효과)

  • Kim, Heon-Joo
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.6
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    • pp.391-397
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    • 2000
  • Addition of Ca element and nonequilibrium heat treatment which promotes shape modification of eutectic Si and ${\beta}$ intermetallic compound were conducted to improve the mechanical properties of Al-Si-Cu alloy. Modification of eutectic Si and dissolution of needle-shape ${\beta}$ intermetallic compounds were possible by nonequilibrium heat treatment in which specimens were held at $505^{\circ}C$ for 2 hours in Al-Si-Cu alloy with Fe. Owing to the decrease in aspect ratio of eutectic Si by the heat treatment of the alloy with 0.33wt.% Fe, the increase in elongation was prominent to be more than double that in the as-cast specimen. Dissolution of needle-shape ${\beta}$ intermetallic compounds in the alloy with 0.85wt.% Fe led to the improvement of tensile strength as the length of ${\beta}$ compounds decreased to 50%.

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Effect of Heat Treatment on the Surface Machined by W-EDM (고온 열처리가 와이어 컷 가공면에 미치는 영향)

  • Choi, K.K.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.539-543
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    • 2006
  • Experimental studies are carried out in order to investigate the effects of heat treatment on the surface machined by W-EDM. In this work, two ways of heat treatment after W-EDM are considered. As a comparison, the machined surface by a traditional method such as milling/grinding is also considered. Thereby, specimens are prepared by four different machining methods. Those are (1) milling and then grinding, (2) wire-cut electric discharge machining (W-EDM), and (3) low temperature heat treatment or (4) high temperature heat treatment after W-EDM. The resulting surface roughness are measured and the changes of surface microstructures are investigated using the scanning electron microscope (SEM) with energy dispersive X-ray spectrometer (EDS). In general, heat treatment after W-EDM result in smoother surface and better chemical composition at the machined surface. Especially, high temperature tempering could remove defects in the thermally affected zone, which cause an overall deterioration of the surface machined by W-EDM.

Barkhausen Noise Characteristics of 3Cr-1Mo Steel with Heat-treatment (열처리에 따른 3Cr-1Mo강의 Barkhausen noise 특성)

  • Nam, Young-Hyun
    • Journal of the Korean Society for Heat Treatment
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    • v.21 no.4
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    • pp.199-204
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    • 2008
  • The destructive method is reliable and widely used for evaluating the properties of material but it is time-consuming and difficult to prepare specimens from in-service industrial facilities. In the present research, Barkhausen Noise (BN) has been used to evaluate changes of mechanical properties due to heat treatment condition. The BN voltage (rms voltage) was measured with grain size. The rms voltage of BN increased with the heat treatment temperature ($870{\sim}1000^{\circ}C$) because the grain size increased with the temperature. The rms voltage of BN decreased with various heat treatment processes, such as quenched, tempered and PWHT. The BN can be used for the nondestructive evaluation of the forged reactor vessels. and moreover, it may be effectively used in the field application.

Study for Heat Treatment Optimization of Titanium Hollow Casted Billet (타이타늄 중공마더빌렛 주조재의 열처리공정 최적화 연구)

  • Youn, Chang-Suk;Park, Yang-Kyun;Lee, Hyung-Wook;Lee, Dong-Geun
    • Journal of the Korean Society for Heat Treatment
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    • v.32 no.2
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    • pp.68-73
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    • 2019
  • ${\alpha}$-titanium alloy has a relatively low heat treatment characteristic and it is mainly subjected to heat treatment for residual stress, recovery or dynamic recrystallization. In this study, commercially pure titanium hollow castings was fabricated by gravity casting. Heat treatments were carried out at $750^{\circ}C$, $850^{\circ}C$ and $950^{\circ}C$ to investigate the effect of post-heat treatment on microstructure and mechanical properties. Beta-transus temperature ($T_{\beta}$) was about $913^{\circ}C$, and equiaxed microstructure was shown at temperature below $T_{\beta}$ and lath-type microstructure at temperature above $T_{\beta}$. Microstructure and mechanical properties did not show any significant difference in the direction of solidification for titanium hollow billet, so it can be seen that it was a well-made material for extrusion process. The optimum heat treatment condition of hollow billet castings for the seamless tube production was $850^{\circ}C$, 4 hr, FC, indicating a combination of equiaxed microstructure and appropriate mechanical properties.

The Microstructure Changes of Continuous Cast iron Rods According to the Heat-Treatment Conditions (열처리 조건에 따른 주철연속주조봉의 미세조직 변화)

  • Kim, Tae-Bong;Kim, Seon-Hwa;Park, Sang-Jun
    • Journal of Korea Foundry Society
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    • v.20 no.3
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    • pp.173-180
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    • 2000
  • The microstructure changes of the matrix and the graphites were observed by optical microscope and the average hardness number was investigated according to the heat-treatment conditions of the cast iron rods by the horizontal continuous casting process in 35 mm diameter. The three kinds of heat-treatments were introduced. The first treatment was performed at 900, 950, and $1000^{\circ}C$ for 2 hours and the second treatment was conducted during 5, 10, and 15 hours at $1000^{\circ}C$ respectively. The third treatments were the two-cyclic heat-treatment and the three-cyclic heat-treatment at $1000^{\circ}C$ during 2 hours. The matrix microstructure of the specimens to be treated at various temperatures for 2 hours was the ferrite to be transformed from the pearlite The hardness number of the center of the samples according to the heat treatment time at $1000^{\circ}C$ was higher than that of the surface area because of the martensite formation in the center. Also, in the cyclic heat-treatments, the hardness number of the two-cycle treatment specimens increased because of the martensite formation in the center.

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Effect of surface and heat treatment on the bond strength of veneering ceramics to zirconia(Y-TZP) (표면처리와 열처리가 전장도재와 지르코니아의 결합력에 미치는 영향)

  • Lee, Jung-Hwan;Ahn, Jae-Seok
    • Journal of Technologic Dentistry
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    • v.35 no.4
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    • pp.271-280
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    • 2013
  • Purpose: This study was to assess the effect of surface and heat treatment on the bond strength of veneering ceramics to zirconia. Methods: The specimens were divided into 7 groups according to surface treatment and heat treatment conditions prior to porcelain application. ten specimens from each group were subjected to a 3-point flexural test. In addition the influence of surface and heat treatment on surface roughness values and phase transformation of zirconia was evaluated. Statistical analysis was performed with one-way ANOVA and post hoc Tukey's test. Results: Bond strength ranged from $20.67{\pm}3.13MPa$ to $32.69{\pm}4.52$. Bond strength of surface treatment group was lower than that of control group but only $Al_2O_3$ sandblasting group was significant difference. Bond strength of heat treatment group was higher than that of surface treatment group but there was no statistical significance. Conclusion: Bond strength of veneering ceramics to zirconia was affected by surface and heat treatment.

An Experimental Study of the Surface Treatment Effect on the Frosting/Defrosting Behavior of a Fin-Tube Heat Exchanger (휜-관 열교환기의 착.제상 거동에 대한 표면처리의 영향에 관한 실험적 연구)

  • Jhee, Sung;Lee, Kwan-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.8
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    • pp.1062-1068
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    • 2000
  • The effect of heat exchanger surface treatment on the frosting/defrosting behavior in a fin-tube heat exchanger is investigated experimentally. It is found that the hydrophilic surface mainly influences on the frosting behavior, however, the hydrophobic surface gives some influence on the defrosting behavior. In view of frosting performance, surface-treated heat exchanger with either hydrophilic or hydrophobic characteristic shows a little improvement in the thermal performance than the aluminium heat exchanger with no surface treatment. The result reveals that the heat exchanger with hydrophobic surface treatment is more effective in view of the defrosting efficiency and time. The amounts of residual water on the surface-treated heat exchangers are shown to be smaller than those of the bare heat exchanger, therefore further improvements on the performance of re-operations are expected.

Effect of Vacuum Heat Treatment on Mechanical Properties of Carburized STD61 Steel (침탄된 STD61강의 기계적 성질에 미치는 진공열처리의 영향)

  • Kim, Kyung-Sik
    • Journal of the Korean Society for Heat Treatment
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    • v.30 no.1
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    • pp.17-20
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    • 2017
  • Mechanical properties of STD61 steel are compared with those of carburized STD61 steel when both are quenched and tempered in vacuum heat treatment. Mechanical properties of carburized STD61 steel are improved better than STD61 steel in hardness, tensile strength, impact energy and wear resistance.

Preparation and Characterization of Mesophase Pitches from Petroleum Residues using Two-step Heat Treatment (석유계 잔사유로부터 저온 2단 열처리를 이용한 메조페이스 핏치 제조 및 특성)

  • JO, HANJOO;JUNG, MIN-JUNG;LEE, HYUNG-IK;LEE, YOUNG-SEAK
    • Transactions of the Korean hydrogen and new energy society
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    • v.27 no.4
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    • pp.421-430
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    • 2016
  • To prepare mesophase pitches through low energy process, pyrolysis fuel oil with $AlCl_3$ has been modified using two-step heat treatment which is heat-treated at $330^{\circ}C$ for 3~5 h after pre-treatment at $250^{\circ}C$. The result of polarized optical microscope observation, mesophase is not observed in pitches carried out only pre-heat treatment. While mesophase content is significantly increased from 9% to 100% according to increasing secondary heat treatment time from 3 h to 5 h. Synthesizing of the mesophase pitch at low temperature of $330^{\circ}C$ is attributed to decrease of viscosity of the pitches carried out first heat treatment with $AlCl_3$. The result of Fourier-transform infrared spectroscopic analysis, it is expected that aromatization of aliphatic compounds is dominant at early secondary heat treatment, on the other hand, polycondensation reaction becomes dominant as secondary heat treatment time increases. Aromaticity and stacking height of the pitches secondary heat treated for 5 hours are more increased about 25% and 107%, respectively, than that of pitches carried out only first heat treatment.