• Title/Summary/Keyword: hardened depth

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Frature Toughness Characteristics of Surface-Hardened SM53C Steel by High Frequency Induction (고주파 표면경화퇸 SM53C강의 파괴인성 특성)

  • Park, Won-Jo;Jeon, Hyun-Bae;Hur, Chung-Weon;Kim, Jin-Bum
    • Journal of the Korean Society of Safety
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    • v.23 no.1
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    • pp.12-17
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    • 2008
  • The earn shaft is very important for the safety of automobiles. The earn shaft needs a surface hardening process by high frequency induction to have both strength and toughness. It is required for safety of automobile to consider how the characteristics of tensile strength and toughness are changed according to the condition of surface hardness. In this study, we prepared surface hardened SM53C which is used as cam shaft materials. We examined the tensile strengths according to the depth of surface hardening and the effect of tempering. We also investigated the fracture toughnesses according to the depth of surface hardening(1mm, 2mm).

The Characteristics of Ductile Cast Iron Heat-treated by $CO_2$Laser (구상흑연주철의 $CO_2$레이저 표면경화 특성)

  • 정원기;전병철;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.998-1002
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    • 1997
  • This study has been performed to predict beam absorption with analysis of temperature field by using a FEM in co /sab 2/ laser hardening and to invesrigate into some effects of power density and travel speed of laser beam on the microstructure and hardness of ductile cast iron treated by laser surface hardening technique. Optical micrograph has shown that large martensite and small amount of retained austenite appear in inside hardened zone. Hardness measurement has revealed that the range of maximum hardness value is Hv=415 .+-. 10. The power density increases and the travel speed decreases, the depth of hardened zone increases due to increase of input power density.

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Effect of Heat Treatment on the Microstructure and Hardness of Internally Hardened Ductile Cast Iron Roll (내부경화형 구상흑연주철 롤의 미세조직과 경도에 미치는 열처리의 영향)

  • Sang-Mook Lee;Do-Hoon Kim;Seo-Hyun Yun
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.1
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    • pp.1-7
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    • 2024
  • This study was investigated the effect of heat treatment on the microstructure and hardness of internally hardened ductile cast iron roll. The following conclusions were obtained. Some of the graphite was decreased and a bainite was produced by heat treatment. It decreased due to the decomposition of some of the cementite precipitated in the as-cast by heat treatment, but there was no significant change when it reached a certain depth. Hardness increased due to formation of bainite by heat treatment. On the surface, the hardness decreased due to the decrease in the amount of transformation of cementite into bainite, but there was no change beyond a certain depth.

Air Contents & Size Distribution of Air Voids in Concrete Using Image Analysis (이미지 분석에 의한 콘크리트의 공극 분포 및 공기량 분석)

  • Kwon, Hyouk-Chan;Jeong, Won-Kyong;Yun, Kyong-Ku
    • Journal of Industrial Technology
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    • v.24 no.A
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    • pp.157-164
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    • 2004
  • Air voids in hardened concrete have an important influence on concrete durability such as resistance of freezing and thawing, permeability and surface scaling resistance. Linear traverse method and point count method in ASTM standard method have been widely used to estimate the air void system in hardened concrete. However, these methods are not used at present time, because they are is exhausted much time and effort. In previous study, air voids system of concrete was estimated by spacing factor. The purpose of this study organizes image analysis method by analyzing air contents, air voids distributions by diameters, air voids system as well as spacing factors after hardened concrete. The experimental variables institute of depth of specimen(top, middle, bottom), air contents(AE contents 0, 0.01, 0.03%).

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A Study on the Chip Control in Turning of Hardened Steel STD11 (경화처리된 공구강 STD11의 선삭에서 침 처리성에 관한 연구)

  • Noh, S.L.;An, S.O.
    • Journal of the Korean Society for Heat Treatment
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    • v.5 no.3
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    • pp.165-170
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    • 1992
  • The chip controls are investigated experimentally for the purpose of estimating cutting ability of hardened steel. In this experiment, hardened STD11 steel ($HR_c$ 60) is turned with carbide tool M20 under various cutting conditions and with several tool shapes. The main results obtained are as follows : 1) Cutting conditions of cutting speed 45m/min. feed 0.09-0.13 rev. depth of cut 0.4-0.6 are recommended for the chip excluding. 2) In case that the feed becomes larger and a lead angle of cutting tool becomes smaller, the chip excluding becomes easier. 3) It is confirmed that frank wear and crator wear on the cutting tool appear severely from about 10 min. after cutting start and chip excluding get worse.

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A Study on the Influence of Induction Coil Movement Speed and Frequency on Induction Hardening of SCM440 Steel (SCM440 강의 유도 경화에 미치는 유도코일 이동속도 및 주파수의 영향에 관한 연구)

  • Ki-Woo Nam;Ki-Hang Shin;Byoung-Chul Choi;Gum-Hwa Lee;Jong-Kyu Park
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.5
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    • pp.813-823
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    • 2023
  • In this study, microstructure, hardening layer hardness, and case depth were evaluated after induction hardening(IH) of base metal specimen(BM) treated with annealing and quenching-tempering specimen(QT) treated with quenching and tempering. The microstructure after IH was significantly influenced by the microstructure before IH and the induction coil heating movement speed, but the effect of the induction frequency was very small. The hardness of the hardened layer at an induction coil heating movement speed of 15 mm/s or less was more influenced by the microstructure before IH than the induction coil travel speed and induction frequency. The induction coil travel speed has the significantly effect on the case depth, the induction frequency has effect and the microstructure before IH has a small effect.

Effect of Mn Addition on Rolling Contact Fatigue of C-Base Induction Hardened Bearing Steels (C계 유도경화 베어링강의 회전접촉 피로거동에 미치는 Mn 첨가의 영향)

  • Jung, Kyung-Jo;Yoon, Kee-Bong;Choi, Byung-Young
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.3
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    • pp.205-212
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    • 1995
  • Effect of Mn addition on rolling contact fatigue of C-base induction hardened bearing steels has been investigated to develop inexpensive surface-hardened bearing steels with improved resistance to rolling contact fatigue. Fatigue tests were conducted in elasto-hydrodynamic lubricating conditions at a shaft speed of 5,000rpm, under max. Hertzian stress of $492kg/mm^2$. It was found in the C-Mn steels that effective depth of induction hardened layer and amount of retained austenite were slightly increased in comparison with those of C-base steels. finer interlamellar spacing of pearlite in the C-Mn steels was also observed using TEM. Decomposition of retained austenite during rolling contact fatigue was smaller in quantity in the C-Mn steels than C-base steels. This might be associated with enhanced mechanical stability of retained austenite with addition of Mn. Statistical analysis of fatigue life for C-Mn steels using Weibull distribution indicated that improved resistance to rolling contact fatigue was mainly attributed to transformation induced plasticity and mechanical stability of retained austenite.

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Study on the Wear Resistance of Gray Cast Iron in Laser Surface Hardening (레이저 표면경화처리된 회주철의 내마모특성에 관한 연구)

  • Park, K.W.;Han, Y.H.;Lee, S.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.9 no.4
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    • pp.271-280
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    • 1996
  • This study has been performed to investigate into some effects of power density and traverse speed of laser beam on optical microstructure, hardness and wear characteristics of gray cast iron treated by laser surface hardening technique. Optical micrograph has shown that large martensite and a small amount of retained austenite appear in outermost surface layer with fine martensite in inside hardened zone. Hardness measurements have revealed that the range of maximun hardness value is $Hv=650{\pm}15$ and as the power density increases and the traverse speed decreses, the depth of hardened zone increases due to as increase in input power density. Wear test has exhibited that wear rasistance of laser surface hardened specimen is superier compared to that of untreated specimen under the condition of same load at a given sliding distance, showing that absorption results of an wxidized substance due to a heavy abrasion appear in untreated specimen. The amount of weight loss of laser surface hardened specimen with respect to sliding distance at a given load decreses with increasing traverse speed at a given power density and with increasing power density at a given traverse speed.

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An Experimental Study on the Durability Properties of Repair Mortar for Sewer Spread with Liquefied Antibiotic (액상 항균제를 도포한 하수시설용 단면복구재의 내구특성에 관한 실험적 연구)

  • Lee Dong-Heck;Jang Jae-bong;Na Chul-Sung;Cho Bong-Suk;Kim Jae-hwan;Kim Moo-Han
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.05a
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    • pp.211-214
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    • 2005
  • Recently, Deterioration of the concrete sewer concrete structures by biochemical corrosion has been issued and a development of the inhibition system of corrosion that has been demanded. The sulfuric acid may react with the hardened cement paste and originate expansive products which can induce swelling and breakless of concrete. Also, a sulphuric acid reacts with calcium hydroxide to from $CaSO_4\;\cdot\;2H_2O$. This reaction accounts for consumption of the calcium hydroxide present in hardened cement paste. In this study, To present from biochemical corrosion of the sewer repair mortar that was spread with liquefied antibiotic and then its experimental properties were experimentally investigated and to estimate the effect of absorbed condition of restorative mortar, the number of coating times and coating contents with antibiotic on the durability properties of restorative mortar spread with antibiotics. Also, testing items such as carbonation depth, choloride ion penetration depth and chemical resistance was tested to estimate the durability properties in third study. In results, the novellus bacillus inhabiting in sewer concrete structures was restrained by antibiotics developed in this study. And carbonation depth, choloride ion penetration depth and chemical resistance of restorative mortar spread with antibiotics was superior to that of plain mortar.

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An experimental study on the in-process measurement of case depth for LASER surface hardening process (레이저 표면경화 공정에서 경화층깊이의 실시간 측정을 위한 실험적 연구)

  • Woo, H.G.;Park, Y.J.;Han, Y.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.2
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    • pp.66-75
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    • 1993
  • This paper proposes a monitoring method for nondestructive and in-process measurement of the case depth in LASER surface heat treatment process. The method is essentially an eddy-current method, and measures sensing coil's electrical impedance which varies with the changes of the material microstructure due to hardening. To investigate te validity of the proposed method a series of experiments were performed for various hardning depths. The results show that the relationship between the eddy- current sensor output and the changes in case depth is almost linear. This indicates that the eddy-current measuring method can be used as one of the possible monitoring method for mesauring the hardened depth in LASER heat treatment processes.

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