• Title/Summary/Keyword: handling robot

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Finite Element Analysis for the Safety Assessment of Take-out Robot (취출로봇의 안전성 평가를 위한 유한요소해석)

  • Hong, Hee-Rok;Lee, Joon-Seong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.3
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    • pp.1241-1246
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    • 2014
  • Take-out robots used for handling of the plastic parts manufactured with the injection mold are usually the gantry type that consists of long and thin links. In this study, we want to evaluate the safety of the take-out Robot structure through finite element analysis. The take-out Robot is automated robot to transport from one location to another in the molded article. The take-out Robot structure has a 380 kilogram weight, a 1300mm width, a 670.5mm depth and a 670mm height. It confirms the equivalent stress and the deformation of the load and its own weight through weight analysis. It looks for the natural frequency of the take-out robot through modal analysis. It confirms the acceleration, the normal stress and the deformation about the natural frequency of the take-out robot through response analysis. Also It repeats the analysis by changing the structure of the take-out robot, to confirm the results and it is determined whether the safety of the structure. These analysis results are effectively used to reduce the vibration of the take-out robot.

Multi-sensor Intelligent Robot (멀티센서 스마트 로보트)

  • Jang, Jong-Hwan;Kim, Yong-Ho
    • The Journal of Natural Sciences
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    • v.5 no.1
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    • pp.87-93
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    • 1992
  • A robotically assisted field material handling system designed for loading and unloading of a planar pallet with a forklift in unstructured field environment is presented. The system uses combined acoustic/visual sensing data to define the position/orientation of the pallet and to determine the specific locations of the two slots of the pallet, so that the forklift can move close to the slot and engage it for transport. In order to reduce the complexity of the material handling operation, we have developed a method based on the integration of 2-D range data of Poraloid ultrasonic sensor along with 2-D visual data of an optical camera. Data obtained from the two separate sources complements each other and is used in an efficient algorithm to control this robotically assisted field material handling system . Range data obtained from two linear scannings is used to determine the pan and tilt angles of a pallet using least mean square method. Then 2-D visual data is used to determine the swing angle and engagement location of a pallet by using edge detection and Hough transform techniques. The limitations of the pan and tilt orientation to be determined arc discussed. The system developed is evaluated through the hardware and software implementation. The experimental results are presented.

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Chattering Free Sliding Mode Control of Upper-limb Rehabilitation Robot with Handling Subject and Model Uncertainties (환자와 로봇의 모델 불확도를 고려한 상지재활로봇의 채터링 없는 슬라이딩 모드 제어)

  • Khan, Abdul Manan;Yun, Deok-Won;Han, Changsoo
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.5
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    • pp.421-426
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    • 2015
  • Need to develop human body's posture supervised robots, gave the push to researchers to think over dexterous design of exoskeleton robots. It requires to develop quantitative techniques to assess human motor function and generate the command to assist in compliance with complex human motion. Upper limb rehabilitation robots, are one of those robots. These robots are used for the rehabilitation of patients having movement disorder due to spinal or brain injuries. One aspect that must be fulfilled by these robots, is to cope with uncertainties due to different patients, without significantly degrading the performance. In this paper, we propose chattering free sliding mode control technique for this purpose. This control technique is not only able to handle matched uncertainties due to different patients but also for unmatched as well. Using this technique, patients feel active assistance as they deviate from the desired trajectory. Proposed methodology is implemented on seven degrees of freedom (DOF) upper limb rehabilitation robot. In this robot, shoulder and elbow joints are powered by electric motors while rest of the joints are kept passive. Due to these active joints, robot is able to move in sagittal plane only while abduction and adduction motion in shoulder joint is kept passive. Exoskeleton performance is evaluated experimentally by a neurologically intact subjects while varying the mass properties. Results show effectiveness of proposed control methodology for the given scenario even having 20 % uncertain parameters in system modeling.

Evaluation of Remote Handling Performance with the Polarized Stereo Monitoring System (편광방식 스테레오 모니터링 시스템의 원격조작성 평가)

  • Lee, Yong-Bum;Lee, Nam-Ho;Park, Soon-Yong;Lee, Jong-Min;Jin, Sung-Il
    • Journal of Sensor Science and Technology
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    • v.5 no.5
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    • pp.55-62
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    • 1996
  • This paper describes development of Polarized Stereo Monitoring System (KAERI-PSM) and compares the remote handling performance of KAERI-PSM with that of other monitoring systems, electric shutter type stereo monitoring system and general TV monitoring system. Remote handling performance is evaluated by total time and error number on remote operating experiments. Four kinds of remote handling experiments are carried out through 1) directly 2) general TV 3) electric shutter type monitor, and 4) KAERI-PSM. In these experiments six employees are participated and PUMA robot with force-torque reflectional joystic is used. The result of experiments show that camera angle against object is significant factor in monitoring and stereo monitoring system give more performance benifits in terms of accuracy and speed of remote handling operation than general TV monitoring system. In comparision of the polarized and electric shutter type stereo monitoring system, both have similar accuracy and speed for remote handling operation, but the former is superior in image quality and stability of the performance.

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Research on accurate morphology predictive control of CFETR multi-purpose overload robot

  • Congju Zuo;Yong Cheng;Hongtao Pan;Guodong Qin;Pucheng Zhou;Liang Xia;Huan Wang;Ruijuan Zhao;Yongqiang Lv;Xiaoyan Qin;Weihua Wang;Qingxi Yang
    • Nuclear Engineering and Technology
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    • v.56 no.10
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    • pp.4412-4422
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    • 2024
  • The CFETR multipurpose overload robot (CMOR) is a critical component of the fusion reactor remote handling system. To accurately calculate and visualize the structural deformation and stress characteristics of the CMOR motion process, this paper first establishes a CMOR kinematic model to analyze the unfolding and working process in the vacuum chamber. Then, the dynamic model of CMOR is established using the Lagrangian method, and the rigid-flexible coupling modeling of CMOR links and joints is achieved using the finite element method and the linear spring damping equivalent model. The co-simulation results of the CMOR rigid-flexible coupled model show that when the end load is 2000 kg, the extreme value of the end-effector position error is more than 0.12 m, and the maximum stress value is 1.85 × 108 Pa. To utilize the stress-strain data of CMOR, this paper designs a CMOR morphology prediction control system based on Unity software. Implanting CMOR finite element analysis data into the Unity environment, researchers can monitor the stress strain generated by different motion trajectories of the CMOR robotic arm in the control system. It provides a platform for subsequent research on CMOR error compensation and extreme operation warnings.

A Study on the Motion Analysis and Lead-Filter Design for High Speed/Accuracy Movement of Gantry Robot (갠트리 로봇의 고속/고정밀 이송을 위한 모션분석 및 앞섬필터 설계)

  • Kim, Jin-Dae;Cho, Che-Seung;Lee, Hyuk-Jin;Shin, Chan-Bai;Park, Chul-Hu
    • Journal of Institute of Control, Robotics and Systems
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    • v.17 no.1
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    • pp.31-37
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    • 2011
  • Recently gantry-type robot with 3 axes rectangular coordinates have been studied in the many industrial production equipment and machinery fields. To acquire a good handling and motion performance of this robot, reducing the settling-time and securing the accurate-transfer positioning under high-speed conditions should be required. However when robot is moved in high-speed, the large inertia of robot can lead to serious vibration of robot's head. The time-delayed control characteristics of this robot can also lead to tracking error. In this research, the analysis of the effects of higher order positional-profile is carried out to assure high-speed performance and stiffness specifications. To remove the residual vibration caused by kinematic coupling effect of dual-servo gantry, we develop a dual-servo gantry of rotary type that moving frame of x-axis rotates about z-axis. In order to decrease the tracking error, the 3 type lead-filter through system identification was applied respectively. From the experimental results, it was shown that zero-order series leader-filter has the best performance about tracking error and settling time.

Automatic Inspection of Reactor Vessel Welds using an Underwater Mobile Robot guided by a Laser Pointer

  • Kim, Jae-Hee;Lee, Jae-Cheol
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1116-1120
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    • 2004
  • In the nuclear power plant, there are several cylindrical vessels such as reactor vessel, pressuriser and so on. The vessels are usually constructed by welding large rolled plates, forged sections or nozzle pipes together. In order to assure the integrity of the vessel, these welds should be periodically inspected using sensors such as ultrasonic transducer or visual cameras. This inspection is usually conducted under water to minimize exposure to the radioactively contaminated vessel walls. The inspections have been performed by using a conventional inspection machine with a big structural sturdy column, however, it is so huge and heavy that maintenance and handling of the machine are extremely difficult. It requires much effort to transport the system to the site and also requires continuous use of the utility's polar crane to move the manipulator into the building and then onto the vessel. Setup beside the vessel requires a large volume of work preparation area and several shifts to complete. In order to resolve these problems, we have developed an underwater mobile robot guided by the laser pointer, and performed a series of experiments both in the mockup and in the real reactor vessel. This paper introduces our robotic inspection system and the laser guidance of the mobile robot as well as the results of the functional test.

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Development of a Robot Ornithopter 'Songgolmae' (로봇 날개짓 비행체 '송골매' 개발)

  • Chang, J.W.
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.11 no.1
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    • pp.5-16
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    • 2003
  • The present study was carried out to develop highly efficient RC ornithopter 'Songgolmae' powered by motor and battery. Designed electric ornithopter, which has the dimension of O.88m(W)${\times}$0.56m(L)${\times}$0.15m(H), is smaller than a conventional ornithopter. This ornithopter weighs 277 grams and has 3 channels radio control. It runs on an electric motor by a lithium polymer battery and has a gear ratio of about 75${\sim}$95 to 1 to flap its 88 cm wingspan. The aerodynamic performance of the ornithopter, applied to a flapping motion only, was validated by flight tests. Flight times have exceeded 23 minutes until the battery was used up. The flight test results indicate that the ornithopter developed here has sufficient thrust to propel itself in a forward flight. From the economical point of view and the handling of the RC ornithopter, it can be said that the developed robot ornithopter is an effective RC ornithopter. This robot ornithopter flies its way high into the sky just like a real bird flies. The robot ornithopter is used for a wide range of missions.

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A Study on Design of Flexible Gripper for Handling Working of the Forging Process in Heat Resisting Environment (내열환경 단조공정에서 핸들링작업을 위한 유연 아암 그리퍼 설계에 관한 연구)

  • Yang, Jun-Seok;Koo, Young-Mok;Jo, Sang-Young;Won, Jong-Bum;Won, Jong-Dae;Han, Sung-Hyun
    • Journal of the Korean Society of Industry Convergence
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    • v.18 no.4
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    • pp.216-223
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    • 2015
  • Recently Manipulation capability is important for a robot. Interaction between a robot hand and objects can be properly controlled only is suitable sensors are available. Recently the tendency is to create robot hands more compact and high integrated sensors system, in order to increase the grasping capability and in order to reduce cabling through the finger, the palm and the arm. As a matter of fact, miniaturization and cabling harness represents a significant limitation to the design of small sized embedded sensor. Ongoing work is focusing on a flexible manipulation system, which consists of a dual flexible multi-fingered hand-arm system, and a dual active vision system.

A Study on Stable Grasping Motion Control of Dual-Finger (듀얼-핑거의 안정적 파지 운동 제어에 관한 연구)

  • Um Hyuk;Choi Jong-Hwan;Kim Seung-Soo;Han Hyun-Yong;Yang Soon-Yong;Lee Jin-Gul
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.4
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    • pp.81-88
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    • 2005
  • This paper attempts to derive the dynamic model of handling tasks in finger robot which grasps stable and manipulates a rigid object with some dexterity. Firstly, a set of differential equation describing dynamics of the manipulators and object together with geometric constraint of tight area-contacts is formulated by Lagrange's equation. Secondly, the roblems of controlling both the forces of pressing object and the rotation angle of the object under the geometric constraints are discussed. The effect of geometric constraints of area-contacts between the link's end-effector and the object is analyzed and the model based on the differential-algebraic equations is presented. In this paper, the control method for dynamic stable grasping and enhancing dexterity in manipulating things is proposed. It is illustrated by computer simulation and the experiment that the control system gives the performance improvement in the dynamic stable grasping and nimble manipulating of the dual fingers robot with soft tips.