• Title/Summary/Keyword: grooving

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Machining of Micro Structure using Elliptical Vibration Grooving Machine (타원궤적 진동절삭 가공기를 이용한 미세 형상 가공)

  • Kim, Gi-Dae;Loh, Byoung-Gook
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.11
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    • pp.45-51
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    • 2008
  • Successive micro-scale V-grooves and a grid of pyramids were machined by elliptical vibration tufting (EVC) to investigate feasibility of using EVC as an alternative method of creating micro-molds to photo-lithography and electroforming, which have been commonly employed. An elliptical vibration grooving machine was developed which consists of two orthogonally-arranged piezoelectric actuators, a diamond cutting tool, and a motorized xyz stage. The micro-scale features were machined on materials of copper, duralumin, nickel, and hastelloy and it was found that EVC significantly reduces cutting resistance and prohibits generation of side burrs and rollover burrs, thus resulting in improving machining qualify of micro-molds in ail experimented workpiece materials.

Precision assessment of micro abrasive jet machining result on glass by using thick SU-8 as a mask (SU-8 마스크를 이용한 유리의 입자분사 미세가공 정밀도 평가)

  • Saragih A.S.;Ko T.J.;Kim H.S.;Park Y.W.;Lee I.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.493-494
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    • 2006
  • SU-8 can be implemented as a mask for micro Abrasive Jet Machining (micro-AJM) process [1]. In this paper, we will evaluate the quality of micro grooving result on glass substrate by micro-AJM process which using SU-8 as a mask. It was evaluated on width and edge profile of the micro grooving. The result was having distortion compare with the master film used to pattern the SU-8 mask. The value of distortion with other properties which came along with it, such as depth and surface roughness, can be optimized in order to fabricate micro-channel for micro-fluidic application.

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A Study on the Design of Throw-away Cutting Tool System for Deep Grooving or Cut-off Machining (깊은 홈 및 절단가공용 드로우어웨이식 초경공구 시스템의 설계에 관한 연구)

  • Kim, Hyeung-Chul;Lee, Woo-Young;Namgung, Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.123-130
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    • 1996
  • The procedure on the design of a new tungsten cabide throw-away cutting tool system for deep grooving or cut-off machining is suggested. For relieving the maximum stress level at the corner radius of the blade holder, the finite element method is used. Also the pulling test device is proposed for measuring the holding force of the insert between the blade holder and the insert considering the materials in contact and configuration parameters of the holder.

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Phylogenetic and Recombination Analysis of Apple Stem Grooving Virus Isolates from Pears in Korea

  • Nam-Yeon Kim;Rae-Dong Jeong
    • Research in Plant Disease
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    • v.29 no.2
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    • pp.193-199
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    • 2023
  • The apple stem grooving virus (ASGV) is one of the most harmful latent viruses infecting pear orchards worldwide. To examine the genetic diversity of ASGV in Korean pear orchards, the complete coat protein (CP) gene of five ASGV isolates collected from various regions were identified. The five Korean ASGV isolates showed 88-96% nucleotide identity with the 11 isolates worldwide occurring elsewhere in the world. Phylogenetic analysis of five isolates, as well as the previously sequenced isolates, indicated that the ASGV clusters had no correlation with the host or geographical regions of origin. Recombination analysis showed that one of the five Korean isolates is a recombinant, with a recombination site in the CP gene region (nt 532-708). This study is the first report of natural recombination within the CP gene of ASGV isolates from pears grown in Korea.

Verification of Structural Dynamics Modification Using Surface Grooving Technique : Using Optimization with Fully Embossed HDD cover model (극한값으로부터의 최적화를 이용한 그루브를 통한 표면형상변형 동특성 변경법 검증)

  • Park, Mi-You;Sung, Rock-Hoon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.1
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    • pp.19-24
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    • 2009
  • Structural Dynamics Modification (SDM) is a very effective technique to improve structure's dynamic characteristics by adding or removing auxiliary structures, changing material properties and shape of structure. Among those of SDM technique, the method to change shape of structure has been mostly relied on engineer's experience and trial-and-error process which are very time consuming. In order to develop a systematic method to change structure shape, surface grooving technique is studied and successfully applied to HDD cover model. To verify Surface Grooving Technique, fully embossed HDD cover model was optimized. And comparing with previous optimization result, the effectiveness of this surface grooving technique was checked. The shape of groove and 1 st natural frequency were converged to the same result of previous optimization.

The Failure Analysis of Double Pipe for Insulation Used Power Plant by Grooving Corrosion (발전소용 이중보온용 강관의 홈부식(Grooving Corrosion)에 의한 파손 분석)

  • Ham, Jong-Oh;Park, Ki-Duck;Park, Sung-Jin;Sun, Il-Sik
    • Journal of Applied Reliability
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    • v.15 no.3
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    • pp.197-206
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    • 2015
  • Failure analysis of pre-insulated pipe (SPPS 380, 400A) transporting high temperature water ($95{\sim}110^{\circ}C$) for a plant was carried out. The damaged area (${\Phi}5mm$) of pre-insulated pipe was found only on welds. The chemical composition of damaged pipe meets specification of carbon steel pipes for pressure service (KS D 3562). As results of microstructure analysis, crack propagated from outer to inside after pitting corrosion occurred on the outside surface. The non-metallic inclusion existed on the end of crack. And the non-metallic inclusion continuously and linearly formed along with the bond line of welds. Based on SEM-EDS analysis, the nonmetallic inclusions have higher Manganese (Mn) and Oxygen (O) content but sulfur (S) was not detected. As results of water quality analysis, hydrogen ion concentration and minerals like Fe, Mg, Si were in low level. But the content of dissolved oxygen (11.2 ppm) was slightly higher than that of standard. It seems that the cause of damaged pipe is grooving corrosion due to MnO inclusion formed on bond line and corrosion took place nearby welds.

Improvement of Form Accuracy of Micro-Features on Thin, Large-area Plate using Fast Depth Adjustment in Micro-grooving (대면적 가공물의 마이크로 그루빙에서 고속 절삭 깊이 제어를 통한 미세형상의 정밀도 향상)

  • Kang, Dong Bae;Son, Seong Min;Lee, Hyo Ryeol;Ahn, Jung Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.408-413
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    • 2013
  • Micro-features such as grooves and lenses, which perform optical functions in flat displays, should be manufactured with a good form accuracy because this is directly related to their optical performance. As the size of the display increases, it is very difficult to maintain a high relative accuracy because of the inherent geometric errors such as the waviness of a large-area plate. In this paper, the optical effect of these geometric errors is investigated, and surface-referenced micro-grooving to measure and compensate for such geometric errors on line is proposed to improve the form accuracy of the micro-grooves. A PZT-based fast depth adjustment servo system is implemented in the tool holder to maintain a uniform groove depth in reference to the wavy surface. Through experiments, the proposed method is shown to be an efficient way to produce high-quality micro- grooves on a wavy die surface.

Tool Condition Monitoring using AE Signal in Micro Endmilling (마이크로 엔드밀링에서 AE 신호를 이용한 공구상태 감시)

  • Kang Ik Soo;Jeong Yun Sik;Kwon Dong Hee;Kim Jeon Ha;Kim Jeong Suk;Ahn Jung Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.1 s.178
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    • pp.64-71
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    • 2006
  • Ultraprecision machining and MEMS technology have been taken more and more important position in machining of microparts. Micro endmilling is one of the prominent technology that has wide spectrum of application field ranging from macro parts to micro products. Also, the method of micro-grooving using micro endmill is used widely owing to many merit, but has problems of precision and quality of products due to tool wear and tool fracture. This investigation deals with state monitoring using acoustic emission(AE) signal in the micro-grooving. Characteristic evaluation of AE raw signal, AE hit and frequency analysis for condition monitoring is presented. Also, the feature extraction of AE signal directly related to machining process is executed. Then, the distinctive micro endmill state according to the each tool condition is classified by the fuzzy C-means algorithm.