• Journal of the Korean Society for Precision Engineering
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• v.12 no.4
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• pp.100-110
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• 1995

This paper aims at reviewing the possibility of application over normal or abnormal, detection used by AE, and the characteristics of grinding processes. In this study, when WA-vitri-fied ' resinoid bond grinding wheels:36 kinds of grinding wheel and grinding depth were tuned at the surface grinding, the zone of AE signal generation is theoretically modelled and reviewed by grinding processes. The variation of grinding resistance( F$n^{9}$ $F_{t}$) and AE signal is detected in-process by the use of AE measuring system. The tests are carried out in accordance with grain size and grade of grinding wheels, and work-pieces-STD11 and STD61. According to the experiment's results, the following can be expected;as grinding time passes by, the relation of grinding depth and quantity of AE signal, observing on AE signal and grinding burn suggest the characteristics of grinding processes and evalution on the possibility of control of grinding machine, and monitoring abnormal conditions.e, and monitoring abnormal conditions.

• Journal of the Korean Ceramic Society
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• v.56 no.2
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• pp.153-159
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• 2019

In this study, fly ash of a fluidized bed boiler produced in a power plant was stabilized by hydration and carbonation reaction. Then, each raw material was pulverized by two kinds of grinding equipment (Planetary mills and pot mills); the degree of grinding and the agglomeration behavior were observed. It was found that there were changes of specific surface area and particle size distribution according to grinding time. The surface of the raw material was observed using an optical microscope. As a result, agglomerates of about 75 ㎛ or more due to electrostatic phenomenon were formed as the grinding time became longer; it was confirmed that the crushing efficiency slightly increased with use of antistatic agent.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.108-113
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• 2005

In this study, rotary type diamond dressing system for ultra-precision centerless grinding for ferrule was developed at the first time and experiments were conducted with AE sensor and hall sensor system to verify the optimum dressing condition for ultra-precision centerless grinding for ferrule. The correlations with the condition of dressing are evaluated by AE signal analysis with root mean square (RMS) and frequency analysis. And current signals from hall sensor are also studied as a factor of dressing optimum condition selection. Dressing process was conducted to investigate the effects of depth of cut, rotating speed, and the number of overlap to select the optimum condition of rotary dressing system of ultra-precision centerless grinding machine for ferrule fabrication. In order to verify the optimum condition of dressing, AE and current signals were compared with the surface quality of dressing wheel and grinding wheel for ultra-precision ferrule grinding. All of these experiments were completed by Taguchi Methodology to reduce experimental time. Hence, the optimum condition of rotary dressing system for ultra-precision centerless grinding for ferrule fabrication can be selected following to the experiment result from signals of AE and hall sensor.

• Korean Journal of Materials Research
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• v.23 no.2
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• pp.89-97
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• 2013

The study of grinding behavior characteristics on aluminum powders and carbon nano tubes (CNTs) has recently gained scientific interest due to their useful effect in enhancing advanced nano materials and components, which significantly improves the property of new mechatronics integrated materials and components. We performed a series of dry grinding experiments using a planetary ball mill to systematically investigate the grinding behavior during Al/CNTs nano composite fabrication. This study focused on a comparative study of the various experimental conditions at several variations of rotation speeds, grinding time and with and without CNTs. The results were monitored for the particle size distribution, median diameter, crystal structure from XRD pattern and particle morphology at a given grinding time. It was observed that pure aluminum powders agglomerated with low rotation speed and completely enhanced powder agglomeration. However, Al/CNTs composites were achieved at maximum experiment conditions (350 rpm, 60 min.) of this study by a mechanical alloy process for Al/CNTs mixed powders because the grinding behavior of Al/CNTs composite powder was affected by addition of CNTs. Indeed, the powder morphology and crystal size of the composite powders changed more by an increase of grinding time and rotation speed.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.9
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• pp.66-73
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• 1995

This paper presents monitoring and control system to decrease non-production time such as air grinding and partial contact in cylindrical plunge grindings. The 4-stage model of the plunge grinding process is proposed according to the state of contact between grinding wheel and workpiece; air grinding, partial contact, entire contact and spark out. Experimentally it is seen that the AE sensor and ultrasonic sensor are very effective to detect the grinding states. Monitoring and control algorithm using recognized grinding process was introduced and a experiment were conducted to verify the developed system.

• Journal of the Korean Wood Science and Technology
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• v.40 no.3
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• pp.156-163
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• 2012

This research has been carried out to investigate the characteristics of cellulose nanofibers manufactured from domestic lignocellulosic materials by mechanical grinding method. The continuous grinding process was effective for loosening cell wall structure, with increasing grinding time, much smaller nanofibers were observed. Filtration time was linearly increased with increasing grinding time for all experimental materials. Relative crystallinity of cellulose was not changed by grinding process, but increased by delignification treatment. Tensile property of fiber sheets was drastically improved with increasing grinding time. Fibers sheets obtained from delignified cone stalks showed an excellent tensile strength. Consequently, it is considered that this study presented some effective information for manufacturing cellulose nanofibers with domestic plantation resources.

• Electrical & Electronic Materials
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• v.7 no.4
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• pp.306-311
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• 1994

In this study, the influence of the powder sintering, the 2nd sinteiing and the grinding time on the Superconducting properties in the Bi(Pb)SiCaCuO Superconductor has been studied. From the analysis of SEM and XRD patterns, it was known that the sample prepared by the process of powder sintering has a porous microstructure with the critical temperature(Tc) below 77K, while the sample prepared by the 2nd sintering has a highly oriented microstructure with the Tc above 100K. The Critical Current Density(Jc) of the sample prepared by the 2nd sintering was better than the sample prepared by the process of powder sinteiing, but it's Jc, was low in practical use. Also, the effect of grinding time from 0[min] to 120[min] was investigated. As the grinding time is increased, the samples degraded from high-Tc phase to low-Tc phase and nonsuperconducting phases.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.6 no.1
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• pp.34-44
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• 1997

This study presents the recursive constraint bounding(RCB) method to reduce the cycle time in internal cylindrical plunge grinding process. This method can cope with process noise as well as modeling bias. The main features of RCB method are its utilization of measurements at the end of each cycle and its use of monotonicity analysis for determining the extremes of bias and noise. This method is investigated in simulation and evaluated by experiment in internal cylindrical plunge grinding operation. The results from simulation and experiment show that it is effective in reducing cycle time in spite of modeling uncertainty in the forms of process noise and modeling bias.

• Proceedings of the KIEE Conference
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• 2015.07a
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• pp.1517-1518
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• 2015

The paper deals with the real time sensing of a chatter vibration in grinding machine line of automobile bearings using machine black box. The chatter vibration plays bad role in machining quality such as high roughness as well as tool life and machine failure. In this paper, the vibration signals of the automobile hub bearing in the grinding process are shown in the time domain and frequency domain. Through the vibrational signals, chatter vibration badness is detected using machine black box. Therefore, machine black box can be applied to the real time detection of the grinding process in engineering fields.

• Journal of the korean Society of Automotive Engineers
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• v.11 no.3
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• pp.8-12
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• 1989

The development of a microprocessor-controlled centreless grinding station has opened the way for the production of automobile camshafts-from raw casting to precision-finished part-as a fully automated operation. This results in manufacture to finer tolerances, with part-to-part consistency and a floor-to-floor time of half that needed for alternative production methods. Shafts with a grinding length of up to 700 mm can be processed.