• 제목/요약/키워드: grinding grade

검색결과 45건 처리시간 0.026초

평면연삭에서 숫돌의 종류와 연삭조건에 따른 표면거칠기 및 연삭숫돌의 파괴 (Fracture of Grinding Wheels and Surface Roughness in Surface Grinding for the various Grinding Wheels and Grinding Conditions)

  • 오동석;이병곤;이종훈
    • 한국공작기계학회논문집
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    • 제10권4호
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    • pp.118-122
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    • 2001
  • In this study, the variation of surface roughness was tested in surface grinding for the three working materials SM45C, heat-treated SM45C, and gray cat iron. IT was performed for the various grinding wheels with two grain size #60, #100, and three grade I, O, R and various grinding depths and feeds, The fractural grinding depths which were obtained when the grinding wheels were destructed in surface grinding works, were examined and compared with the calculated value sug-gested in this study, The results showed that the surface roughness was decreased by decreasing grinding depth, and feed, and increasing grain size and grades. The fracture grinding depths were increased by increasing grain size, grade and feed.

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탄화규소 연삭숫돌의 파괴특성 (Fracture Characteristics of Carbonized Silicon Grinding Wheels)

  • 오동석;이병곤
    • 한국안전학회지
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    • 제17권4호
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    • pp.45-51
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    • 2002
  • In this study, the fracture characteristics of carbonized silicon grinding wheels were examined with tensile, compression, impact and bending test. The experiment was performed for the various grinding wheels with grain size #46, #80, and grade H, L, P, and one vitrified bond and one structure No.7. Also the centrifugal fracture rpm of carbonized silicon grinding wheels were measured and compared with the calculated values for the various wheel diameters and thicknesses. The results showed that the fracture tensile strength was $1.5~2.0Kg_f/mm^2$, and it was increased by decreasing grain size and increasing grade. The fracture compression loads were $1,600~3,000Kg_f$, and the inner stress was higher than outer's. And the absorption energy of impact test was 3.3~4.7 J, and it was increased by decreasing grain size but it was not effected by grade. The fracture bending stress was $0.1~0.2Kg_f/mm^2$, and it was increased by decreasing grain size and increasing grade. The centrifugal fracture rpm of carbonized silicon grinding wheel was about 8,500~12,000 and agreed well with the calculated value, and it was increased by decreasing diameter. However, it was almost constant for the reduction of wheel thickness.

SCM 415H 기어의 치면 연삭조건에 관한 연구 (Study on the Teeth Grinding Condition of SCM415H Gears)

  • 김래성;김종인;최창;양용군;류성기
    • 한국기계가공학회지
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    • 제14권2호
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    • pp.19-24
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    • 2015
  • Gears are produced through a variety of methods. In general, a metal piece is formed into the general shape of a gear through rough cuts. The gear then moves on to a more precise machine that removes more material. Grinders work via abrasion, rubbing a rough surface against a work piece at such high speeds that it literally scrapes unwanted material away from the item. Since the grinder is spinning so fast, the material is removed very quickly. This allows a grinder to remove a very small amount without taking any unwanted material with it. This study investigates the effect of grinding process parameters like grinding spindle speed and table transfer speed on the gear grade and grinding efficiency.

AE에 의한 WA계 비트리파이드 및 레지노이드 결합제 연삭숫돌의 결합도 평가 (Evaluation of Grade of WA-Vitrified and Resinoid Bond Grinding Wheels by Acoustic Emission)

  • 정인근;임영호;권동호
    • 한국정밀공학회지
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    • 제12권9호
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    • pp.74-85
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    • 1995
  • The purpose of this paper is to evaluate the grade of WA vitrified and resinoid bond grinding wheels by the sue of AE measuring system. When the manufactured 48 kinds of specimens were scratched by the method of OKOSHI'S grade test, the relationship between the amount of bit scratch depth of grinding wheel specimens and the character- istics of AE signals, and the relationship of AE counts and grade were considered as fololws; (1) The higher the grades are AE cumlulative event counts N and AE event count rate n, the smaller the values tend to be. But A $E_{rms}$is in reverse. (2) In the case of same grade, the smaller the grain size is, the higher the value of AE cumulative event counts N and A $E_{rms}$is results of comparison and observation. The grinding wheel with lower elasticity and with higher percentage of pore detected higher value of AE cumula- tive event counts N than with higher elasticity and lower percentage of pore. But A $E_{rms}$ is in reverse. (3) AE cumulative event counts N and bit scratch depth h have normally one to one correspondence. (4) It can be expected that quantitative evaluations of grade by using AE have been carried out by the wave observation of AE signal in line with the relationship between load speed of bit and AE cumulative event counts N & AE event count rate n.' AE event count rate n.ate n.

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AE에 의한 평면연삭의 가공특성 감시 및 이상진단 (Detection of abnormal conditions and monitoring of surface ginding characteristics by acoustic emission)

  • Lim, Y.H.;Kwon, D.H.;Choi, M.Y.;Lim, S.J.
    • 한국정밀공학회지
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    • 제12권4호
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    • pp.100-110
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    • 1995
  • This paper aims at reviewing the possibility of application over normal or abnormal, detection used by AE, and the characteristics of grinding processes. In this study, when WA-vitri-fied ' resinoid bond grinding wheels:36 kinds of grinding wheel and grinding depth were tuned at the surface grinding, the zone of AE signal generation is theoretically modelled and reviewed by grinding processes. The variation of grinding resistance( F$n^{9}$ $F_{t}$) and AE signal is detected in-process by the use of AE measuring system. The tests are carried out in accordance with grain size and grade of grinding wheels, and work-pieces-STD11 and STD61. According to the experiment's results, the following can be expected;as grinding time passes by, the relation of grinding depth and quantity of AE signal, observing on AE signal and grinding burn suggest the characteristics of grinding processes and evalution on the possibility of control of grinding machine, and monitoring abnormal conditions.e, and monitoring abnormal conditions.

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퍼지 회귀모델을 이용한 연삭가공용 데이타 베이스의 설계와 활용(실가공 데이타베이스에 관하여) (Architecture and Implementation of Database on the Cylindrical Grinding Utilizing the Fuzzy Regression Model)

  • 김건회;도기일랑;이재경;송지복
    • 한국정밀공학회지
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    • 제11권1호
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    • pp.219-229
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    • 1994
  • This paper describes an expert system on the cylindrical grinding operations in order to establish the optimum grinding conditions, which satisfy the maximum removal rates, considering the several constraints of grinding power, workpiece burn, chatter vibration and surface roughness. Specialized knowledge of the grinding operations are acquired from the actual operation database. Coefficientis in the experimental equations are obtaines through the fuzzy regression model based on the fuzzy set theory, and are stored in the actual operation database. The developed system is capable of determining the optimum grinding conditions taking into account some problems, and practical examples of implementaion are described.

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방직산업용 연삭숫돌 제작 및 성능평가에 관한 연구 (A Study on Grinding Wheel Manufacture and Assessment for Application in Weaving Machine)

  • 김창록
    • 한국기계가공학회지
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    • 제10권3호
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    • pp.19-27
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    • 2011
  • A weaving machine for texture industry uses a lot of needles and the nib of these needles is necessary to be kept with sharp edge. The re-grinding of the needle by a special purpose of the grinding wheel can be selected for achieving this aim. This study focused on the manufacture and performance assessment the special grinding wheel. A forming mold for the grinding wheel was designed and a sintering process for furnace process control was established. Manufactured wheels were tested for determining suitable grade of the wheel. The selection of optimal grinding conditions was achieved by a response surface method and a genetic algorithm.

커피원두의 분쇄입도에 따른 커피 추출물의 이화학적 품질특성 및 휘발성 향기성분 분석 (Physicochemical Characteristics and Volatile Compounds Analysis of Coffee Brews according to Coffee Bean Grinding Grade)

  • 임흥빈;장금일;김동호
    • 한국식품영양과학회지
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    • 제46권6호
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    • pp.730-738
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    • 2017
  • 본 연구에서는 커피 분쇄입도 조건에 따라 변화되는 커피의 이화학적 품질특성 및 휘발성 향기성분 변화에 미치는 영향을 조사하기 위하여 분쇄된 원두는 표준체(pore size 850, 600 및 $425{\mu}m$)를 사용하여 입자 크기를 whole bean(Control), $850{\mu}m$ 이상(coarse), $850{\sim}600{\mu}m$(medium), $600{\sim}425{\mu}m$(fine), $425{\mu}m$ 이하(very fine)의 크기가 되도록 사별하여 커피 추출 시료를 제조하였다. 품질특성으로는 pH, 산도, 갈색도, 색도, 총페놀, 카페인, 클로로겐산 함량 및 휘발성 화합물을 비교 분석하였다. pH 및 갈색도는 분쇄입도가 작아질수록 4.84~5.18, 0.257~0.284로 증가하였으나, 산도는 0.31~0.17로 감소하였다. 색도에서 L, a 값은 분쇄입도가 작아질수록 감소하였으나 L 값에서 분쇄입도별 유의적인 차이는 나타나지 않았으며 b 값은 분쇄입도가 제일 작은 very fine size($425{\mu}m$ 이하)에서 15.75로 가장 높은 황색도를 나타내었다. 색차에서 Control과 분쇄 커피분말과의 차이는 11 이상의 색차값을 나타내어 현저한 색의 차이 단계를 나타내었다. 총페놀, 카페인 및 클로로겐산 함량은 분쇄입도가 제일 작은 very fine size 입도($425{\mu}m$ 이하)에서 추출한 커피가 4.54 mg GAE/mL, 733.0 및 $383.7{\mu}g/mL$로 높은 함량을 나타내었고, 휘발성 화합물의 총함량도 100 mg/kg 이상 높게 검출되었다. 따라서 본 연구에서는 커피 추출의 기본 단계라고 할 수 있는 커피 분쇄입도 조건에 따라 변화되는 커피의 이화학적 품질특성을 상호 비교하고 향기성분 특성을 확인함으로써 커피 품질 평가에 관한 기초자료를 제시하였다고 생각된다.

조암광물의 분쇄특성을 이용한 마그네사이트 정제기술 연구 (A study on the Beneficiation for Magnesite by the Grinding Characteristic of Rock Forming Minerals)

  • 김상배;박형규;김완태;김윤종
    • 한국재료학회지
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    • 제17권11호
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    • pp.606-611
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    • 2007
  • This study was conducted to beneficiation of magnesite by dry grinding and air classification. The raw ore was ground in a ball mill and pin mill controlled with grinding time and linear velocity of grinding media and fractionated in an air classifier. Pin mill is more efficient than the ball mill for liberation. As a result, the MgO grade of concentrate was 47.1% with recovery of 51.51% for classified with 3,000rpm of air classifier for ground at 13,000rpm in pin mill.