• Title/Summary/Keyword: graphite/epoxy

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A Study on the Fatigue Characteristics of Aluminum Repaired by Unidirectional Graphite/Epoxy Composites (일방향 탄소섬유/에폭시 복합재 패치로 보수된 알루미늄의 피로특성에 대한 연구)

  • 김만태;신명근;한운용;이지훈;이경엽
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1386-1388
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    • 2003
  • In this study. the fatigue behavior of cracked aluminum repaired by unidirectional graphite/epoxy composites was experimentally investigated. The aluminum used was 7075-T6 and the patch used was four plied unidirectional ([0]$_4$) composites. The composite patch was adhesively bonded to the cracked aluminum using secondary bonding procedure. Two different specimens of cracked aluminum and cracked aluminum repaired with patch were used in the fatigue tests. Load ratio and the frequency applied in the fatigue tests were 0 and 10 Hz, respectively. The results showed that the fatigue behavior of cracked aluminum was improved by repairing the cracked area with composite patch. Specifically, the specimen repaired by composite patch showed 30% more improved fatigue behavior than regular specimen.

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Evaluation of Mechanical and Electrical Properties of Bipolar Plate Made of Fiber-reinforced Composites for PEM Fuel Cell (섬유강화 복합재를 사용한 PEM 연료전지 분리판의 전기적.기계적 특성 평가)

  • Lee, Hee-Sub;Ahn, Sung-Hoon;Jeon, Ui-Sik;Ahn, Sang-Yeoul;Ahn, Byung-Ki
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.5
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    • pp.39-46
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    • 2006
  • The fuel cell is one of promising environment-friendly energy sources for the next generation. The bipolar plate is a major component of the PEM fuel cell stack, which takes a large portion of stack cost. In this study, as alternative materials for bipolar plate of PEM fuel cells, graphite composites were fabricated by compression molding. Graphite particles mixed with epoxy resin were used as the main substance to provide electric conductivity To achieve desired electrical properties, specimens made with different mixing ratio, processing pressure and temperature were tested. To increase mechanical strength, one or two layers of woven carbon fabric were added to the graphite and resin composite. Thus, the composite material was consisted of three phases: graphite particles, carbon fabric, and epoxy resin. By increasing mixing ratio of graphite, fabricated pressure and process temperature, the electric conductivity of the composite was improved. The results of tensile test showed that the tensile strength of the two-phase graphite composite was about 4MPa, and that of three-phase composite was increased to 57MPa. As surface properties, contact an91e and surface roughness were tested. Graphite composites showed contact angles higher than $90^{\circ}$, which mean low surface energy. The average surface roughness of the composite specimens was $0.96{\mu}m$.

Phenylethynyl-terminated polyimide, exfoliated graphite nanoplatelets, and the composites: an overview

  • Cho, Donghwan;Drzal, Lawrence T.
    • Carbon letters
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    • v.19
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    • pp.1-11
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    • 2016
  • In efforts to characterize and understand the properties and processing of phenylethynyl-terminated imide (LaRC PETI-5, simply referred to as PETI-5) oligomers and polymers as a high-temperature sizing material for carbon fiber-reinforced polymer matrix composites, PETI-5 imidization and thermal curing behaviors have been extensively investigated based on the phenylethynyl end-group reaction. These studies are reviewed here. In addition, the use of PETI-5 to enhance interfacial adhesion between carbon fibers and a bismaleimide (BMI) matrix, as well as the dynamic mechanical properties of carbon/BMI composites, are discussed. Reports on the thermal expansion behavior of intercalated graphite flake, and the effects of exfoliated graphite nanoplatelets (xGnP) on the properties of PETI-5 matrix composites are also reviewed. The dynamic mechanical and thermal properties and the electrical resistivity of xGnP/PETI-5 composites are characterized. The effect of liquid rubber amine-terminated poly(butadiene-co-acrylonitrile) (ATBN)-coated xGnP particles incorporated into epoxy resin on the toughness of xGnP/epoxy composites is examined in terms of its impact on Izod strength. This paper provides an extensive overview from fundamental studies on PETI-5 and xGnP, as well as applied studies on relevant composite materials.

Impact Characteristics of Garphite/Epoxy Composite Materials with Non-wowen Tissue (부직포를 삽입한 Graphite/Epoxy 복합재료의 충격 특성)

  • 정성균;서유원;이승환
    • Korean Journal of Crystallography
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    • v.9 no.2
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    • pp.125-130
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    • 1998
  • 본 논문에서는 부직포를 삽입한 Gr/Ep 복합재료의 충격 흡수 특성을 연구하였다. 계면(interface) 층에 유리 부직포 또는 탄소 부직포를 삽입하여 복합적층판을 제작하였다. 저속충격 시험을 수행하였으며, 충격에 의한 층간분리(delamination)를 C-Scan과 현미경을 사용하여 관찰하였다. 실험결과 계면에 부직포를 삽입함으로써 충격에 의한 층간분리 면적이 감소함을 알 수 있었다.

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A Study on the Minimum Weight Design of Stiffened Cylindrical Shells (보강원통셸의 최소중량화설계 연구)

  • 원종진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.4
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    • pp.630-648
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    • 1992
  • The minimum weight design for simply-supported isotropic or symmetrically laminated stiffened cylindrical shells subjected to various loads (axial compression or combined loads) is studied by a nonlinear mathematical search algorithm. The minimum weight design in accomplished with the CONMIN optimizer by Vanderplaats. Several types of buckling modes with maximum allowable stresses and strains are included as constraints in the minimum weight design process, such as general buckling, panel buckling with either stingers or rings smeared out, local skin buckling, local crippling of stiffener segments, and general, panel and local skin buckling including stiffener rolling. The approach allows the consideration of various shapes of stiffening members. Rectangular, I, or T type stringers and rectangular rings are used for stiffened cylindrical shells. Several design examples are analyzed and compared with those in the previous literatures. The unstiffened glass/epoxy, graphite/epoxy(T300/5208), and graphite/epoxy aluminum honeycomb cylindrical shells and stiffened graphite/epoxy cyindrical shells under axial compression are analyzed through the present approach.

Fabrication of composite hinge mechanism for flapping-wing motion of micro air vehicle (초소형 날갯짓 비행운동을 위한 복합재료 힌지 메커니즘 제작)

  • Kang, Lae-Hyong;Jang, Hee-Suk;Leem, Ju-Young;Han, Jae-Hung
    • Composites Research
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    • v.22 no.6
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    • pp.7-12
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    • 2009
  • This paper deals with a fabrication method of composite hinge mechanisms for flapping-wing micro air vehicles. The fabrication process includes curing process of Graphite/Epoxyprepregs, laser cutting for high fabrication repeatability, laminating of Graphite/Epoxy prepregs with Kapton film which is used for flexure, and so on. The fabricated hinge mechanism was attached with PUMPS actuators and the measured flapping angle was $173^{\circ}$ when driving voltage was 300V 170Hz.

Effect of Carbon Fiber on Electrical and Mechanical Properties of Epoxy/Graphite Bipolar Plate (에폭시/Graphite계 Bipolar Plate의 전기적, 물리적 성질에 미치는 Carbon Fiber의 영향)

  • Choi, Bum-Choul;Lee, J.J.;Lee, Jae-Young;Park, Yunkyeong;Lee, Hong-Ki
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.92.1-92.1
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    • 2011
  • 고분자 전해질 연료전지 (PEMFC)의 핵심 부품 중의 하나인 Bipolar Plate (분리판)을 제조하기 위해서 고분자/그라파이트 복합재료를 사용하였다. 고분자 매트릭스로는 경화시 뛰어난 화학적, 기계적 특성을 갖는 에폭시를 채택하였고, 전기 전도성을 부여하기 위해 그라파이트를 도입하였으며, 에폭시 수지의 내충격성을 향상시키기 위해서 Carbon Fiber를 채택하였다. 에폭시 분말과 그라파이트 분말, 그리고 1cm 정도의 길이를 갖는 Carbon Fiber을 믹서에 넣고 균일하게 혼합하였다. 이 혼합물을 이형제 처리된 몰드에 주입하고, Hot Press를 사용하여 가열, 가압 ($150^{\circ}C$, 4 ton/$cm^2$, 2시간)하면서 경화시켰다. 일정 비율로 고정된 에폭시/그라파이트 계에 Carbon Filber의 혼합 비율을 변화시키면서 전기적, 물리적 성질의 변화를 연구하였다.

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Boundary Element Analysis of Stress Intensity Factor for Interface Edge Crack in A Unidirectional Composite (단일방향 복합재료의 공유면에 존재하는 모서리 균열의 경계요소해석)

  • 이상순;김정규
    • Computational Structural Engineering
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    • v.9 no.1
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    • pp.77-83
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    • 1996
  • The overall stress intensity factor for edge crack located at the interface between fiber and matrix of a unidirectional graphite/epoxy laminate model subjected to a transverse tensile strain have been computed using the boundary element method. Such crack might be generated due to a stress singularity in the vicinity of the free surface. The amplitude of complex stress intensity factor has the constant value at large crack lengths.

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Vibration analysis of laminated graphite-epoxy circular cylindrical shells (CFRP 적층 원통셸의 진동해석)

  • 이영신;문홍기
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.4
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    • pp.670-674
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    • 1988
  • Vibration characteristics of laminated circular cylindrical shells are investigated using a theoretical procedure developed in the previous papers. Numerical results are presented for a family of graphite-epoxy cylindrical shells with layers of angle-ply and cross-ply laminated either symmetrically or antisymmetrical about the shell middle surface. Effects of the different shell boundary conditions and geometries, as well as number and angle of orientation of the lamina, on the natural frequencies are also demonstrated.

PCD 공구에 의한 Graphite/Epoxy 복합재료 가공시 발생하는 표면조도의 특성 연구

  • 왕덕현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.101-105
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    • 1992
  • Machined graphite/epoxy composite surfaces were studied by using SEM(Scanning Electron Microscopy). surface profilometry and its analysis to determine suitable surface describing parameters for machined unidirectional and laminate composite surface. The surface roughness and profile are found to be highly dependent on the fiber layup direction and the measurement direction. Machined unidirectional and 0.deg. 45 .deg. 90 .deg. plies in laminate composite surface profiles are found to be Gaussian in the direction of machining. Since there exist bare fibers without matrix smearing in 0 .deg. ply, higher surface roughness values were found in this orientation. It was possible to machine 90 .deg. and -45 .deg. plies due to the adjacent plies, which were holding those plies. It was found that the microgeometrical variations in terms of roughness parameters Ra without Dy (maximum Damage Depth) region and Dy are better descriptors of the machined laminate composite surface than commonly used roughness parameters Ra and Ra. The characteristics of surface profiles in laminate composite are well represented in CHD (Cumulative Height Distribution) plot and PPD (Percentage Probability Density) plot. Also, the power spectral density function is shown to be capable of identifying the wavelength distribution of the machining damage.