• Title/Summary/Keyword: grain crushing

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Effect of grain crushing on 1D compression and 1D creep behavior of sand at high stresses

  • Wang, Z.;Wong, R.C.K.
    • Geomechanics and Engineering
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    • v.2 no.4
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    • pp.303-319
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    • 2010
  • The effect of grain crushing on the deformation of sand in 1D compression and 1D creep at high stresses was investigated theoretically and experimentally. An approach was proposed to formulate the process of grain crushing in sand in accordance with the laws of fracture mechanics and energy conservation. With this approach, the relation between the void ratio and the amount of grains crushed in 1D compression was derived. Laboratory test data were used to verify this derived relation. In addition, it was observed that there are similarities in evolution of grain size distribution in 1D compression and 1D creep tests. This implies that the changes in microstructure in sand under 1D compression and 1D creep are comparable.

An Experimental Study on the Characteristics of Vibro-compaction of Crushed Stones (쇄석의 진동다짐 특성에 관한 실험적 고찰)

  • Jeong, Gil-Soo;Park, Byung-Soo;Hong, Young-Kil;Yoo, Nam-Jae
    • Journal of Industrial Technology
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    • v.24 no.B
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    • pp.89-94
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    • 2004
  • This Study is results of experimental works to investigate the characteristics of vibro-compaction of crushed stones having coarse grain sizes. For testing material, crushed stone, sieved within very narrow ranges of grain size distribution, was used. Cyclic loading apparatus was used to apply cyclic loading to the specimen prepared in the mold. Tests were performed by changing the ratio of the maximum to the minimum stress, frequency and the magnitude of the maximum and the minimum stresses. Settlement of specimen due to cyclic loading was measured to analyze the compaction efficiency and sieve analysis test after cyclic loading test was also carried out to find the crushing rate of the specimen. As results of cyclic loading test, normalized settlement in terms of specimen height tends to be converged around loading cycle number of 1500. The magnitude of normalized settlement is in the range of 3.11 ~ 8.57%. The crushing rate is in the range of 4.46 ~ 8.78%. Normalize settlement and the crushing rate tend to increase with decreasing the ratio of the maximum to the minimum stresses and they tend to increase with increasing the frequency and the magnitude of the maximum and the minimum stresses for the given ratio. In conclusions, compaction rate of crushed stone is controlled by the dynamic stress (difference between the maximum and the minimum stresses) and the crushing rate is dominated by applied energy to the specimen.

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Effect of Crushing Gap of the Jaw Crusher on the Properties of Fine Aggregates made with Waste Concrete (조크러셔 파쇄 간격 변화가 폐콘크리트로 제조된 잔골재의 특성에 미치는 영향)

  • Lim, Gun-Su;Lee, Jun-Seok;Lee, Dong-Yun;Kim, Jong;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.124-125
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    • 2020
  • In this study, the characteristics of fine aggregates produced according to the jaw crush crushing gap variation were studied and analyzed in terms of recycled aggregates, and the experiments were conducted in terms of grading, density, water absorption, unit volume weight, grain shape. It was shown that the quality of the fine aggregate was affected by the shape of the morphological crushing.

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Effect of Crushing Gap of Jaw Crusher on the Quality of Fine Aggregates Made with High-Strength Waste Concrete (조크러셔 파쇄간격이 고강도 폐콘크리트로 제조된 순환 잔골재의 품질에 미치는 영향)

  • Lim, Gun-Su;Lee, Jun-Seok;Lee, Dong-Yun;Kim, Jong;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.60-61
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    • 2020
  • In this study, the recycled fine aggregates produced from the waste concrete by using Jaw crusher depending on crushing gap of Jaw crusher were studied to offer a solution for recycled fine aggregate for concrete. The results of the experiment showed that the factors that influence grading and water absorption ratio, density and grain shape were significantly characterized by the generation of the particulate matter and the crushing shape of the aggregate.

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An Investigation for Improvement of Grain Shape and Very Fine Sand of Crushed Sand (부순모래의 입형 및 미립분 함유량 개선을 위한 기술 검토)

  • Kim, Ki-Hoon;Yoon, Seob;Lee, Yong-Sung;Yoon, Gi-Won;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2004.05a
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    • pp.71-74
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    • 2004
  • Recently, with the wide shortage of natural sand resources, it has been increasingly used the crushed sand. rushed sand is made by the process of crushing the rocks artificially, which has different particle properties compared with that of natural sand. Because such different panicle properties of crushed sand results in an undesirable effects of concrete. improvement technology for crushed sand particle properties like grain shape and fine particle needed during the manufacturing process. In this paper, improvement technology of grain shape and fine particle is reported. According to test results, adequate investment for manufacturing facilities like impact crusher and abrasion test machine is required to meet the advanced grain shape and grading of crushed sand. Based on the investigation of test result, mixing of natural land and crushed sand with given proportion can achieve the improvement of grain shape. For improving excessive fine panicle contents. current manufacturing system also can enhance the existing technology for fine particle without additional investment. It can be concluded that adequate investment and research can improve the quality of crushed sand.

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Optimum Design for an Air Current Pulverizing Blade Using the Computational Fluid Dynamics (CFD분석을 통한 기류식 분쇄기 날개부의 최적설계)

  • Kim, Gun-hoi;Kim, Han-bit
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.8
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    • pp.8-14
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    • 2020
  • In the air current pulverizing type grinding method, the blade wings fitted inside a casing are rotated at a high speed to generate a cornering air current, which facilitates the collision of materials with one another, leading to the pulverizing phenomenon. In contrast to mechanical grinding, grit pulverizing leads to fine grinding and less acid waste and degeneration of the material. Moreover, this approach prevents the loss of nutritional value, while allowing the milling grain to have an excellent texture. However, the existing air current pulverizing type machines consist of prefabricated blades, which cannot be rotated at a speed higher than 5,000 rpm. Consequently, the grinding process becomes time consuming with a low productivity. To overcome these problems, in this study, the shape and structure of the air current pulverizing type wings were optimized to allow rapid grinding at more than 8,000 rpm. Moreover, the optimal design for the ripening parts for the air current pulverizing type device was determined by performing a computational fluid dynamics analysis based on airflow analyses to produce machinery that can grinding materials to the order of micrometers.

Study on the Application of Domestic Artificial Sands for the Self-hardening Molding Process by Using Furan Resin (후란자경성(自硬性) 주형용(鑄型用) 국산인조규사(國産人造硅砂)의 활용(活用)에 관(關)한 연구(硏究))

  • Choi, Chang-Ock;Lee, Sang-Yun
    • Journal of Korea Foundry Society
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    • v.1 no.3
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    • pp.19-29
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    • 1981
  • An emphasis has been placed on the importance of selecting a sand for furan sand process, which ie affected by the properties of sand. Investigations have been carried out to use the domestic artificial sands for the furan sand process. For laboratory investigations, the sands have been prepared and tested for chemical analysis, loss on ignition, sieve analysis, AFS grain fineness number, grain shape, PH value, acid demand, surface shape, theoretical surface area, moisture absorption, crushing durability and compressive strength and S. S. I. of molding sands. Most commercial sands have been found to be able to be used. The main requirement of the sands has been shown to be that 3 or 4 screen sands, AFS no.40-70 (or 100), of low acid demand, good surface area and good grain shape require less resin and catalyst to give an adequate strength.

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Experimental Study on the Shearing and Crushing Characteristics of Subaqueous Gravels in Gravel Bed River (수중 자갈의 전단 및 파쇄 특성에 관한 실험적 연구)

  • Kim, So-Ra;Jeong, Sueng-Won;Lee, Gwang-Soo;Yoo, Dong-Geun
    • Journal of the Korean earth science society
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    • v.42 no.2
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    • pp.164-174
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    • 2021
  • The study examines the shearing and crushing characteristics of land-derived subaqueous granular materials in a gravel-bed river. A series of large-sized ring shear tests were performed to examine the effect of shear time and shear velocity on the shear stress characteristics of aquarium gravels with a 6-mm mean grain size. Three different shear velocities (i.e., 0.01, 0.1, and 1 mm/sec) were applied to measure the shear stress under the drained (long-term shearing) and undrained (short-term shearing) conditions. Different initial shear velocities, i.e., 0.01→0.1→1 mm/sec and 0.1→0.01→1 mm/sec, were considered in this study. The test results show that the grain crushing effect is significant regardless of drainage conditions. The shear stress of coarse-grained materials is influenced by initial shear velocities, regardless of the drainage conditions. In particular, particle breakage increases as grain size increases. The shearing time and initial shear velocity are the primary influencing factors determining the shear stress of gravels. The granular materials may be broken easily into particles through frictional resistance, such as abrasion, interlocking and fracture due to the particle-particle interaction, resulting in the high mobility of granular materials in a subaqueous environment.

A Study on Physical and Particle Properties of Crushed Sand in Korea (국내 부순모래의 물리적 성질과 입자 특성에 관한 연구)

  • Yoon, Gi-Won;Kim, Ki-Hoon;Koh, Kyung-Taek;Lee, Jang-Hwa;Han, Cheon-Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.352-355
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    • 2004
  • Crushed sand is made by crushing the rocks artificially. With a wide shortage of natural river sand all over the region in Korea, demand for crushed sand are becoming increased. However, Informations as to crushed sand are insufficient. In this paper, the actual conditions of crushed sand related to producing and quality variation are investigated. 29 manufacturing company of crushed sand are reviewed. According to results, density of most crushed sand tested exceeded 2.5g/cm3, and absorption ratio meet the requirement of KS except one sample. For grain properties, passing amount of 0.08mm sieve satisfied the requirement of KS except one sample. Grain distribution of most crushed sand is estimated $54.26\%$. But 6 crushed sand sample did not meet the requirement of KS. Fineness modulus and grading are varied from manufacturing region. 18 samples of crushed sand among 29 samples deviated the minimum level of standard grading range by KS. Therefore, improvement of grain properties of crushed sand is urgently needed to manufacture better crushed sand.

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Development of a Cost-Effective Process for the Fabrication of Single Grain $YBa_2Cu_3O_{7-y}$ Bulk Superconductors (단결정 $YBa_2Cu_3O_{7-y}$ 벌크 초전도체 제조를 위한 경제적 공정의 개발)

  • Park, Soon-Dong;Kim, Kwang-Mo;Jun, Byung-Hyuk;Han, Young-Hee;Kim, Chan-Joong
    • Progress in Superconductivity
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    • v.13 no.2
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    • pp.133-138
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    • 2011
  • To reduce the processing cost of the single grain REBCO (RE: Rare-earth elements) bulk superconductors, a cost-effective process should be developed. One possible way of developing the cost-effective process is the use of low-cost precursor powders. In this study, the single grain YBCO superconductors were fabricated using a home made powder. $YBa_2Cu_3O_{7-y}$ (Y123) powders were synthesized at $850-900^{\circ}C$ in air by the powder calcination method with repeated crushing and heat treatment steps. The processing parameters for the fabrication of single grain Y123 bulk superconductors, $T_{max}$ (maximum temperature), $T_p$ (peritectic temperature) and a cooling rate through $T_p$ were optimized. To enhance the flux pinning capacity of the single grain Y123 samples, $Y_2BaCuO_5$ (Y211) particles were dispersed in the Y123 matrix by adding $Y_2O_3$ powder to the calcined Y123 powder. Applying the optimized processing condition, the single grain Y123 superconductors with $T_c=91\;K$ and $J_c=1.5{\times}10^4\;A/cm^2$ at 2 T were successfully fabricated using a home made powder. The levitation forces and trapped magnetic field at 77 K measured using a Nd-B-Fe permanent magnet of 5300 G were 47 N and 3000 G, respectively, which are comparable to those obtained for the samples fabricated using a commercial grade Y123 powders.