• Journal of Welding and Joining
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• v.28 no.2
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• pp.79-83
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• 2010

In this study, newly developed welding consumables for EGW were welded in EH 36 TM steel plates and their welded joints were evaluated in point of mechanical properties and microstructures compared with imported consumables. Newly developed welding consumables were evaluated as good arc stability and slag fluidity, substantially the same with imported products. The tensile strength of all welded joints were sufficient to meet the requirements specified in a ship’s classification(490~640MPa) and all areas of fracture were heat affected zone(HAZ). Charpy absorbed energy values of all EG welded metals were sufficient to meet the requirements of classification(min. 34J) and those of newly developed wires were evaluated to be better than those of imported wires. As a result observing microstructures of single and tandem EG welded metals through optical and scanning electron microscope (OM&SEM), no grain boundary ferrite(PF(G)) were created in a prior austenite grain boundary and a volume fraction of a fine acicular ferrite were observed very high.

• Korean Journal of Metals and Materials
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• v.48 no.3
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• pp.187-193
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• 2010

The solute carbon content in ferrite is one of the important factors to obtain good formability in low carbon steels. Although most of the carbons are consumed by the formation of grain boundary cementite during coiling after hot-rolling, the carbon content after coiling is normally observed much more than that of equilibrium. In this study, a classical nucleation and growth model is used to simulate the precipitation kinetics of the grain boundary cementite from coiling temperature (CT) to room temperature (RT). The predicted precipitation behaviors depending on the initial carbon content and the cooling rate are compared with the reported. As a result, the lateral growth of thickening of cementite is a major factor for the sluggish reaction of grain boundary cementite. The reduction of solute carbon content after coiling is divided into three regions: a) increase due to no cementite precipitation, b) decrease due to the fast length-wise growth of cementite, c) increase due to the slow thickness-wise growth of cementite.

• Journal of Welding and Joining
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• v.11 no.4
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• pp.79-90
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• 1993

Shielded metal arc welding, one-ploe and two-pole submerged arc welding were accomplished to investigate microstructure changes on phase transformation behavior in $60kg/mm^2$ quenched and tempered high strength steel. Microstructures were examined by optical micrograph and TEM. In shielded metal arc welding (oxygen 250ppm), the inclusions were small size (0.3-0.5$\mu\textrm{m}$)and small in number. In submerged arc welding (oxygen 430-529ppm), the inclusions were larger(0.7-2$\mu\textrm{m}$) than that of shielded metal arc welding and large in number. Microstructure mainly depends on number and distribution of inclusions in fusion zone of weld metal. It was noticed that a limited number of inclusions favors the formation of acicular ferrite.

• Nuclear Engineering and Technology
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• v.45 no.6
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• pp.821-826
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• 2013

In the present study, the effects of various heat treatments on the microstructure and mechanical properties of dual phase ODS steels were investigated to enhance the high strength at elevated temperature. Dual phase ODS steels have been designed by the control of ferrite and austenite formers, i.e., Cr, W and Ni, C in Fe-based alloys. The ODS steels were fabricated by mechanical alloying and a hot isostatic pressing process. Heat treatments, including hot rolling-tempering and normalizing-tempering with air- and furnace-cooling, were carefully carried out. It was revealed that the grain size and oxide distributions of the ODS steels can be changed by heat treatment, which significantly affected the strengths at elevated temperature. Therefore, the high temperature strength of dual phase ODS steel can be enhanced by a proper heat treatment process with a good combination of ferrite grains, nano-oxide particles, and grain boundary sliding.

• Journal of Welding and Joining
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• v.20 no.5
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• pp.63-71
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• 2002

One of the shortcoming of ferritic stainless steels is their limited toughness. The most important factor governing the toughness of ferritic stainless steels is hewn to be their interstitial contents. Due to the limited solubility of carbon and nitrogen in the ferrite matrix, it is difficult to avoid carbide and nitride precipitates. In the study, the role of nitrogen on the toughness of 260r-2Mo superferritic stainless steel welds has been investigated using alloys containing various nitrogen levels between 100 and 1640 ppm. Mechanical properties of weld metals have been evaluated by microhardness, Charpy impact test and notch tensile test. The alloys are mainly embrittled by the grain boundary and intragranular nitride precipitation. Grain boundary precipitates are considered to be more deleterious than intrauanular nitrides. Fracture mechanism have been elucidated through microscopic evaluation of notch tensile test

• Journal of Welding and Joining
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• v.32 no.4
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• pp.75-79
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• 2014

This paper has an aim to study the effect of PWHT(for 140min. at $600^{\circ}C$) on FCAW weld metal properties (tensile, charpy impact and CTOD value) of YS 460 MPa steels for ship and offshore structures. On the basis of these study, it was found that strength was decreased and elongation was increased by PWHT. These phenomenon resulted from the reduction of acicula ferrite volume fraction by grain growth. Also, Charpy impact and CTOD value were decreased by PWHT. These phenomenon resulted from grain growth. Because the grain boundary grown by PWHT can play a role as crack initiation site and make the crack propagate more easily. Although weld metal properties were decreased by PWHT, tensile and impact properties could meet the class societies requirements for welds of YS 460 MPa steel, but decrease of fracture toughness need to be consider seriously.

• Proceedings of the KWS Conference
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• 2010.05a
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• pp.70-70
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• 2010

In the present study, to estimate the mechanical properties of 800 MPa grade weld metal, welding was carried out using 800 and 600 MPa grade flux cored arc welding (FCAW) consumable and characteristics of the weld metals were investigated. The chemical composition of weld metals was investigated by an optical emission spectroscopy (OES) method. The microstructure of weld metals was analyzed by optical microscopy (OM) and secondary electron microscopy (SEM). The compositions and sizes of inclusions which are the dominant factors for the nuclei of acicular ferrite were analyzed by an transmission electron microscopy (TEM). In addition, mechanical properties of the weld metals were evaluated through tensile tests and charpy impact tests. Mostly the acicular ferrite phase which has high strength and toughness was observed. The 600 MPa grade weld metal was consisted of 75% acicular ferrite and 25% ferrite which was formed at high temperature (grain boundary ferrite, widmanstatten ferrite, polygonal ferrite). However, the 800 MPa grade weld metal was composed of about 73% acicular ferrite and 27% low temperature phase (bainite, martensite). Toughness was considerably decreased due to the increase of tensile strength (from 600 MPa to 800 MPa). The sizes of inclusions which were observed in both weld metal were $0.4{\sim}0.8\;{\mu}m$, it is effective size to form acicular ferrite.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.7 no.5
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• pp.66-71
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• 1998

It is required the superior materials for the parts of machines or structures, which could be endurable in severe load and environment. According to advancement of casting technology, nodular graphite cast iron is used as suitable for such condition. But nodular graphite cast iron is scattering of fatigue strength and low reliability. Therefore in this study, the effect of matrix structure and number of nodular graphite on the initiation of fatigue crack and fatigue strength. It was found that the material which has relatively high ferrite volume fraction was more easily cracked than other materials and fatigue limit was low. The material which has not found pinhole on the surface, the crack was initiated in graphite went through ferrite and propagated into through graphite, but separated graphite and ferrite grain boundary and combined with other cracks to fro large one.

• Journal of Magnetics
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• v.16 no.3
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• pp.225-228
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• 2011

Magnetic properties and Rockwell hardness of 1Cr-0.5Mo steel have been investigated as a function of isothermal aging time. Our results showed that coercivity, hysteresis loss and Rockwell hardness in the aged samples decreased as aging time increased. This phenomenon was analyzed using optical microscopy and scanning electron microscopy. A significant diffusion of Cr and Mo atoms formed $M_2C$ and $M_7C$ carbides, lowering the matrix strength. $M_2C$ and $M_7C$ carbides partially segregated inside grains, diffused into grain boundaries, and finally resulted in a soft ferrite matrix and a hard grain boundary. The magnetic and mechanical softening of the matrix is likely to govern the properties of the sample more than the hardening of the grain boundary by carbide precipitations.

• Journal of Welding and Joining
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• v.28 no.4
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• pp.18-25
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• 2010

Super-duplex stainless steels (SDSS) have a good balance of mechanical property and corrosion resistance when they consist of approximately equal amount of austenite and ferrite. The SDSS needs to avoid the detrimental phases such as sigma(${\sigma}$), chi(${\chi}$), secondary austenite(${\gamma}2$), chromium carbide & nitride and to maintain the ratio of ferrite & austenite phase as well known. However, the effects of the subsequent weld thermal cycle were seldom experimentally studied on the micro-structural variation of weldment & pitting corrosion property. Therefore, the present study investigated the effect of the subsequent thermal cycle on the change of weld microstructure and pitting corrosion property at $40^{\circ}C$. The thermal history of root side was measured experimentally and the change of microstructure of weld root & the weight loss by pitting corrosion test were observed as a function of the thermal cycle of each weld layer. The ferrite contents of root weld were reduced with the subsequent weld thermal cycles. The pitting corrosion was occurred in the weld root region in case of the all pitted specimen & in the middle weld layer in some cases. And the weight loss by pitting corrosion was increased in proportional to the time exposed at high temperature of the root weld and also by the decrease of ferrite content. The subsequent weld thermal cycles destroy the phase balance of ferrite & austenite at the root weld. Conclusively, It is thought that as the more subsequent welds were added, the more the phase balance of ferrite & austenite was deviated from equality, therefore the pitting corrosion property was deteriorated by galvanic effect of the two phases and the increase of 2nd phases & grain boundary energy.